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水泥技术, 2025, 1(3): 46-50    doi: 10.19698/j.cnki.1001-6171.20253046
  数字智能 本期目录 | 过刊浏览 | 高级检索 |
辊压机辊套焊接机器人自动焊接控制系统的设计
中国建材装备集团有限公司中建材(合肥)粉体科技装备有限公司,安徽  合肥  230051
Design of Automatic Welding Control System for Roller Sleeve Welding Robot in Roller Press
CNBM Equipment Group, CNBM (Hefei) Powder Technology Equipment Corporation Ltd. ,Hefei Anhui 230051, China
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摘要 辊压机辊套的焊接由内向外依次为打底层、过渡层、耐磨层及花纹层,其焊接质量直接影响辊压机的挤压效果。分析了传统人工焊接或半自动焊接存在的焊接过程不可控、数据追溯困难、生产效率低等弊端,提出了开发设计基于PLC的机器人自动焊接控制系统思路。机器人自动焊接控制系统以PLC作为主控制单元,通过物联网技术实现各项数据的云端传输,通过熔池监测装置、三维扫描装置、焊丝称重装置、编码器等实时监测并反馈焊接的过程数据,通过开发应用PLC控制程序、辊套焊接机器人控制程序、HMI界面程序等,实现了辊套焊接过程的全自动化和精准控制。生产实践表明,应用机器人自动焊接控制系统后,焊接辊套表面整齐度、整洁度大幅提升,裂纹现象得到了较好的控制,显著提升了辊套焊接质量和生产效率,保证了辊套质量的一致性与可塑源性。
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黄贺
关键词:  PLC控制器  辊压机辊套  焊接机器人  实时监测  精准控制    
Abstract: The welding process of a roller press sleeve consists of four layers from the inside to the outside: the root pass layer, transition layer, wear-resistant layer, and pattern layer. The welding quality directly affects the extrusion efficiency of the roller press. This study analyzes the drawbacks of traditional manual or semi-automatic welding methods, such as uncontrollable welding processes, difficulties in data traceability, and low production efficiency. To address these issues, a PLC-based robotic automatic welding control system is proposed. The system employs a PLC as the main control unit and utilizes IoT technology to enable cloud-based data transmission. Real-time monitoring and feedback of welding process data are achieved through a molten pool monitoring device, 3D scanning system, welding wire weighing device, and encoder. By developing PLC control program, roller sleeve welding robot control program, and HMI interface program, the system realizes full automation and precise control of the welding process. Production trials demonstrate that the robotic automatic welding control system significantly improves the surface uniformity and cleanliness of welded roller sleeve, effectively reduces crack formation, and enhances both welding quality and production efficiency. Furthermore, it ensures consistency in sleeve quality and traceability of the manufacturing process.
Key words:  PLC controller    roller press sleeve    welding robot    real-time monitoring    precise control
收稿日期:  2024-10-17                出版日期:  2025-05-25      发布日期:  2025-05-25      整期出版日期:  2025-05-25
ZTFLH:  TQ172.611.7  
作者简介:  黄 贺(1987—),男,博士,高级工程师,主要从事辊压机智能化相关技术研究。E-mail:259964@163.com
引用本文:    
黄贺. 辊压机辊套焊接机器人自动焊接控制系统的设计[J]. 水泥技术, 2025, 1(3): 46-50.
HUANG He. Design of Automatic Welding Control System for Roller Sleeve Welding Robot in Roller Press. Cement Technology, 2025, 1(3): 46-50.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20253046  或          http://www.cemteck.com/CN/Y2025/V1/I3/46
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