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水泥技术, 2025, 1(4): 62-65    doi: 10.19698/j.cnki.1001-6171.20254062
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ZGM123G-Ⅱ煤磨节能改造实践

1 中国建材装备集团有限公司合肥中亚建材装备有限责任公司天津分公司,天津  300133

2 阳新娲石绿色建材有限公司,湖北  黄石  435200;

An Example of Energy Saving Upgrading of Beijing Electric Power ZGM123G-Ⅱ Coal Vertical Roller Mill

1 CNBM Equipment Group, Hefei Zhongya Building Material Equipment Co., Ltd. , Tianjin Branch Tianjin 300133, China; 

2 Yangxin Washi Green Building Material Co., Ltd. , Huangshi Hubei 435200, China

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摘要 

6 200t/d熟料生产线配套的ZGM123G-II中速立式煤磨系统长期存在煤粉细度偏粗、电耗偏高等问题。通过采取改造研磨区,扩大磨盘研磨轨道直径与磨辊尺寸,优化研磨曲线;应用高效低阻新型选粉机,优化转子密封设计;优化改造风环,改善磨内气体流场与热交换;改变液压系统控制方式,实时调整加载压力等技术改造措施,煤粉细度R80μm11%降至<6%,立磨主电机电耗由15.5kW·h/t降至11.0kW·h/t,系统电耗由28.7kW·h/t降至24.3kW·h/t。项目投资回收期不足2年,年节约电费97.4万元,节能降耗效果显著。

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陈军
罗吉祥
王拯民
秦景平
彭凌云
关键词:  立式煤磨  煤粉细度  研磨效率  节能降耗
    
Abstract: 

The ZGM123G-II medium-speed vertical coal mill system matched with a certain 6 200t/d clinker production line had long experienced problems such as coarse pulverized coal fineness and high power consumption. Through the upgrading of the grinding area by expanding the diameter of the grinding track of the table and the size of the grinding roller, and upgrading the grinding curve. Apply the new type of high-efficiency and low-resistance separator, optimize the rotor seal design. By optimizing and upgrading the air ring, the gas flow field and heat exchange inside the mill can be improved. Change the control mode of the hydraulic system to enable the central control operation to adjust the grinding pressure at any time, the fineness of pulverization coal R80μm decreased from 11% to <6%. The power consumption of the main motor of the vertical mill decreased from 15.5kW·h/t to 11.0kW·h/t, and the system power consumption  decreased from 28.7kW·h/t to 24.3kW·h/t. The payback period of the project investment is less than two years. It saves CNY 974 000 yuan in electricity fees annually, achieving remarkable energy-saving and consumption-reducing effects. 

Key words:  coal vertical roller mill    pulverized coal fineness    grinding efficiency    energy conservation and consumption reduction
收稿日期:  2024-10-26      修回日期:  2025-07-25           出版日期:  2025-07-25      发布日期:  2025-07-25      整期出版日期:  2025-07-25
ZTFLH:  TQ172.632.5  
作者简介:  陈军(1988—),男,硕士,高级工程师,主要从事粉磨技术研究。E-mail:chenjun@sinoma-tianjin.cn
引用本文:    
陈军, 罗吉祥, 王拯民, 秦景平, 彭凌云.

ZGM123G-Ⅱ煤磨节能改造实践 [J]. 水泥技术, 2025, 1(4): 62-65.
CHEN Jun, LUO Jixiang, WANG Zhengmin, QIN Jingping, PENG Lingyun.

An Example of Energy Saving Upgrading of Beijing Electric Power ZGM123G-Ⅱ Coal Vertical Roller Mill . Cement Technology, 2025, 1(4): 62-65.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20254062  或          http://www.cemteck.com/CN/Y2025/V1/I4/62
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