The SFC4×6 push
rod cooling machine has problems such as high failure rate, poor extreme
cooling effect, low heat recovery efficiency, and high power consumption.
Therefore, the fourth generation walking beam with intermediate roller crusher
grate cooler of Tianjin Cement Institute is adopted for replacement and
transformation. The walking grate cooler with intermediate rollers adopts a
fixed slope grate plate with the Coenda effect, and the horizontal movable
grate bed is designed based on the walking principle. The grate bed rows are
equipped with gas sealing devices and dust sealing devices, and there is no
material leakage in the grate bed. The central roller crusher can crush red and
large materials to a particle size of
below 25mm, with good secondary cooling effect. After the renovation,
the clinker temperature of the cooler was stabilized below 100 ℃, the heat recovery efficiency of the cooler
was increased from 54% to 78%, the secondary air temperature was stabilized
between 1 150℃ and 1 200℃, the power generation was increased to
29~30kW·h/t, and the
equipment operation rate was improved, achieving the expected renovation goals.