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水泥技术, 2025, 1(5): 64-68    doi: 10.19698/j.cnki.1001-6171.20255064
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MPF2116煤磨提产降耗改造方案与实践
临沂中联水泥有限公司,山东  临沂  277600
MPF2116 Coal Mill Production Increase and Consumption Reduction Renovation Plan and Practice
Linyi Zhonglian Cement Co., Ltd. , Linyi Shandong 277600, China
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摘要 针对MPF2116型煤磨系统存在的煤粉制备台时产量低(28~30t/h)、粉磨电耗高(28kW·h/t)等问题,分析了影响煤粉产量和粉磨电耗的内外部因素,提出了重点提升煤磨研磨能力、选粉能力、煤粉干燥及携带能力等匹配度和运行效率、优化磨内流场的改造方案;实施了增大煤磨磨辊直径至>1 900mm、优化喷嘴环结构、将原有选粉机升级为MV型高效低阻选粉机、将煤磨主电机容量由500kW增加至630kW等改造措施。改造后,有效平衡了煤磨系统碾磨、干燥和分离能力,在同等煤质和细度前提下,煤磨台时产量提升至≥38t/h,粉磨制备电耗降低4kW·h/t,年可节约用电100×104kW·h,节约成本180万元,显著提升了系统综合效率。
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唐旺顺
张维银
唐亚龙
关键词:  煤磨  碾磨能力  选粉效率  流场优化  提产降耗    
Abstract: This paper analyzes the internal and external factors affecting pulverized coal production and grinding power consumption in view of the problems existing in the MPF2116 coal mill system, such as low hourly pulverized coal production (28~30t/h) and high grinding power consumption (28kW·h/t), and proposes a transformation plan that focuses on improving the matching degree and operational efficiency of the coal mill’s grinding capacity, powder selecting capacity, drying and carrying capacity, and optimizing the flow field inside the mill; Implemented measures such as increasing the diameter of the coal mill rollers to > 1 900mm, optimizing the nozzle ring structure, upgrading the existing powder separator to an MV type high-efficiency low-resistance powder separator, and increasing the capacity of the main motor of the coal mill from 500kW to 630kW were implemented. After the transformation, the grinding, drying and separation capacity of the coal mill system was effectively balanced. Under the same coal quality and fineness, the hourly output of the coal mill was increased to >38t/h, the grinding power consumptionwas reduced by 4kW·h/t, electricity savings reached by 100×104kW·h per year, cost saving were 1.8 million yuan, and the overall efficiency of the system was significantly improved.
Key words:  coal mill    grinding capacity    powder selecting efficiency    flow field optimization    production increase and consumption reduction
收稿日期:  2024-12-26                出版日期:  2025-09-25      发布日期:  2025-09-22      整期出版日期:  2025-09-25
ZTFLH:  TQ172  
  TQ172.625.4  
作者简介:  唐旺顺(1994—),男,本科,助理工程师,主要从事熟料煅烧、煤粉制备、替代燃料等控制研究。E-mail:15006498733@163.com
引用本文:    
唐旺顺, 张维银, 唐亚龙. MPF2116煤磨提产降耗改造方案与实践[J]. 水泥技术, 2025, 1(5): 64-68.
TANG Wangshun, ZHANG Weiyin, TANG Yalong . MPF2116 Coal Mill Production Increase and Consumption Reduction Renovation Plan and Practice. Cement Technology, 2025, 1(5): 64-68.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20255064  或          http://www.cemteck.com/CN/Y2025/V1/I5/64
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