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水泥技术, 2025, 1(3): 28-32    doi: 10.19698/j.cnki.1001-6171.20253028
  装备技术 本期目录 | 过刊浏览 | 高级检索 |
异形强制旋转卸料器在水泥配料站的应用
成县祁连山水泥有限公司,甘肃  陇南  742508
Application of Special-shaped Forced Rotary Discharge Device in Cement Batching System
Chengxian Qilianshan Cement Co., Ltd. , Longnan Gansu 742508, China
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摘要 分析了水泥生产传统配料仓存在下料溜子结构简单、物料临界休止角较大等问题,工业副产品脱硫石膏作为缓凝剂时因其水分含量大、粘性高,易导致配料仓堵料、断料及篷仓。应用异形强制旋转卸料器对配料仓进行了改造,改造时将原有配料仓上部利旧,下部拆除安装新的“一分二”异形仓体,加装高分子聚乙烯板、异形强制旋转卸料器和接近限位机构。强制卸料器内置三把刮刀,通过刮刀与仓壁的相对运动,实现了全方位的稳料流动,可自行判断设备堵料情况,实现了配料仓自动清堵。改造后,水泥SO3控制指标合理,出磨水泥合格率提升,年可节约用电约169.32万元,节约人工成本约18万元。
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张宏
刘福红
陈彦军
徐生双
关键词:  脱硫石膏  配料仓  强制旋转卸料器  堵料  篷仓  固废资源综合利用    
Abstract: The traditional batching silo in cement production is analyzed for its problems such as the simple structure of the discharge chute and the large critical angle of repose of materials. When industrial by-product desulphurization gypsum is used as a retarder, it is prone to silo blockage, interruption and silo bridging due to its high moisture content and high viscosity. The application of a special-shaped forced rotary discharge device has been used to transform the batching silo. The upper part of the original batching silo is reused and the lower part is demolished and a new "split-into-two" special-shaped silo body is installed. High molecular polyethylene boards, special-shaped forced rotary discharge device and proximity limiter mechanism are installed. The forced discharge device is equipped with three scrapers, and the relative motion of the scrapers and the silo wall has realized the stable flow materials in all directions. It can judge the blockage of the equipment by itself, and the automatic plugging of the batching silo is realized. After the modification, the cement SO3 control index is reasonable, the qualified rate of cement out of the mill is improved, and the electricity can be saved about RMB 1.693 2 million per year, and the labor cost can be saved about RMB 180 000.
Key words:  desulphurization gypsum    batching silo    forced rotary discharge device    material blockage    silo bridging    comprehensive utilization of solid waste resources
收稿日期:  2024-11-05                出版日期:  2025-05-25      发布日期:  2025-05-25      整期出版日期:  2025-05-25
ZTFLH:  TQ172.614.2  
作者简介:  张 宏(1985—),男,本科,工程师,主要从事水泥生产装备设计、生产和研究。E-mail:413179597@qq.com
引用本文:    
张宏, 刘福红, 陈彦军, 徐生双. 异形强制旋转卸料器在水泥配料站的应用[J]. 水泥技术, 2025, 1(3): 28-32.
ZHANG Hong, LIU Fuhong, CHEN Yanjun, XU Shengshuang. Application of Special-shaped Forced Rotary Discharge Device in Cement Batching System. Cement Technology, 2025, 1(3): 28-32.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20253028  或          http://www.cemteck.com/CN/Y2025/V1/I3/28
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