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水泥技术, 2024, 1(2): 24-27    doi: 10.19698/j.cnki.1001-6171.20242024
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预热器撒料板结构对气固换热的影响
安徽海螺川崎装备制造有限公司,安徽  芜湖  241000
The Influence of Preheater Dispersion Plate Structure on Gas-solid Heat Transfer
Anhui Conch Kawasaki Equipment Manufacturing Co., Ltd. , Wuhu Anhui 241000, China
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摘要 
分析了水泥工艺烧成过程中的气固换热机理和撒料板对烧成系统气固换热的重要作用,介绍了常规的固定式、通过旋转轴安装的可旋转式、通过顶部销轴固定的角度可调式等三种平直板状撒料板结构特点,及其存在的物料适应性较差、易堵料、撒料不均匀等问题。通过将平直撒料板形状调整为扇形,并引入伞骨型导流板,增加了撒料板的曲折程度和物料的抛撒高度、分布面积,减少了物料成团现象,提高了物料分布均匀性和换热效率。生产实践表明,应用新型撒料板结构,可提高水泥熟料生产效率,降低系统能耗,应用前景广泛。

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徐学慧
关键词:  水泥工艺  撒料板结构  伞骨型导流板  换热效率  运行成本    
Abstract: This study analyzed the important function both of gas-solid heat transfer mechanism and the dispersion plate during cement pyro process. Three types of flat dispersion plate structural features are discussed including conventional fixed type, rotatable type installed by a rotating shaft, and adjustable angle fixed by a top pin shaft, as well as the related problems of poor material adaptability, potential blockage, and uneven material distribution and etc. Improvement is achieved in terms of increased tortuosity of spreader, height and distribution area for materials by redesigning it into sector spreader and introduced into an umbrella rib framed guide plate. These modifications reduce material agglomeration while enhancing uniformly material distribution and heat transfer efficiency. Practical implementation demonstrates that this new spread plate structure enhances cement clinker production efficiency while reducing the system energy consumption. Therefore, it will be widely applied in future. 

Key words:  cement process    spreader plate structure    umbrella-shaped guide plate    heat transfer efficiency    operating cost
收稿日期:  2023-08-29                出版日期:  2024-03-25      发布日期:  2024-03-25      整期出版日期:  2024-03-25
ZTFLH:  TQ172.622.2  
引用本文:    
徐学慧. 预热器撒料板结构对气固换热的影响[J]. 水泥技术, 2024, 1(2): 24-27.
XU Xuehui. The Influence of Preheater Dispersion Plate Structure on Gas-solid Heat Transfer. Cement Technology, 2024, 1(2): 24-27.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20242024  或          http://www.cemteck.com/CN/Y2024/V1/I2/24
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