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水泥技术, 2025, 1(5): 42-46    doi: 10.19698/j.cnki.1001-6171.20255042
  生产技术 本期目录 | 过刊浏览 | 高级检索 |
核电水泥熟料生产制备工艺优化及产品质量控制
朝阳山水东鑫水泥有限公司,辽宁  朝阳  122633
Process Optimization and Quality Control in the Production of Cement Clinker for Nuclear Power Plants
Chaoyang Shanshui Dongxin Cement Co., Ltd. , Chaoyang Liaoning 122633, China
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摘要 依据核电水泥的高技术指标要求(C3S含量≤50%、C3A含量≤3%,f-CaO含量≤1.0%),从原材料优选(优选纯硅质、纯铝质、纯铁质材料)、配料方案设计(KH=0.86±0.02、SM=2.8±0.1、AM=0.8±0.1)、回转窑煅烧工艺优化(降低喂料量与窑速、提升窑内煅烧温度等)、生产过程控制调整(稳定分解炉温度、控制样品检测及频次、维持生料均化库低库位等)方面进行了优化改进。基于上述优化改进措施,采用四组分配料及在线分析仪控制配料,核电水泥熟料三率值稳定性提升,水化热与强度等均符合核电水泥技术指标要求。核电水泥熟料生产制备工艺为特种水泥的研发提供了参考,助力水泥企业向生产多元化水泥产品转型。
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张宏
刘春杰
王艳秋
魏巍
关键词:  核电水泥  配料方案  煅烧工艺  理化性能  多元化水泥产品    
Abstract: According to the high technical index requirements of nuclear power cement (C3S content   ≤50%, C3A content ≤3%, f-CaO content ≤1.0%), optimization and improvement have been carried out in terms of raw material selection(preferring pure silicon-based, pure aluminum-based, and pure iron-based materials), batching scheme design (KH=0.86±0.02, SM=2.8±0.1, AM=0.8±0.1), optimization of rotary kiln calcination process (e.g., reducing feed rate and kiln speed, increasing calcination temperature inside the kiln.), and adjustments in production process control(e.g., stabilizing the temperature of the pre-calciner, controlling sample testing and frequency , maintaining low level of the raw material homogenization silo). Based on the above optimization and improvement measures, four-component batching and an online analyzer were adopted to control the batching. The stability of the three rate values of nuclear power cement clinker was enhanced, and the heat of hydration and strength all met the technical index requirements of nuclear power cement. The production and preparation process of nuclear power cement clinker provides a reference for the research and development of special cement and helps cement enterprises transform towards the production of diversified cement products.
Key words:  nuclear power cement    bathing scheme    calcination process    physical and chemical properties    diversified cement products
收稿日期:  2025-01-21                出版日期:  2025-09-25      发布日期:  2025-09-22      整期出版日期:  2025-09-25
ZTFLH:  TQ172.7  
作者简介:  张宏(1968—),男,本科,教授级高级工程师,主要从事水泥技术、企业经营管理。E-mail:503642267@qq.com
引用本文:    
张宏, 刘春杰, 王艳秋, 魏巍. 核电水泥熟料生产制备工艺优化及产品质量控制[J]. 水泥技术, 2025, 1(5): 42-46.
ZHANG Hong, LIU Chunjie, WANG Yanqiu, WEI Wei. Process Optimization and Quality Control in the Production of Cement Clinker for Nuclear Power Plants. Cement Technology, 2025, 1(5): 42-46.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20255042  或          http://www.cemteck.com/CN/Y2025/V1/I5/42
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