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Study on Pilot-scale Experiment for Preparation of Nano-CaCO3
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1 CNBM Equipment Group, Hefei Cement Research & Design Institute Co., Ltd. , Hefei Anhui 230051, China;
2 Hefei Zhongya Environmental Protection Technology Co., Ltd. , Hefei Anhui 230051, China;
3 Hefei University of Technology, Hefei Anhui 230009, China
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Abstract
The "phase transfer-precipitation method" was adopted to conduct a pilot-scale experimental research on preparing nano-CaCO3 using industrial solid waste phosphogypsum and CO2 as raw materials. Through XRF, XRD tests, and SEM analysis characterization of the raw material phosphogypsum, its composition and content were determined, serving as the baseline for subsequent experiments. The pilot experiments investigated the adaptability and compatibility of key process conditions - including phase-transfer reaction, aging-separation reaction, carbonation precipitation reaction, and modification reaction - at a pilot scale. The results demonstrated that the Ca2+ conversion rates reached 90% for both phase-transfer and aging-separation reactions, and 95% for the carbonation precipitation reaction, indicating strong scalability of the optimized laboratory-scale conditions to pilot operations. The active nano-CaCO3 produced at the pilot scale exhibited a pure calcite phase, with an average particle size of ~36nm, good dispersibility, and relatively uniform particle size distribution. The product’s key performance metrics either met or exceeded the specifications for plastic-grade nano-CaCO3 (Type I) stipulated in the Chinese national standard.
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Received: 17 April 2025
Published: 25 July 2025
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