国内某4 500t/d水泥熟料生产线配套TRM53.41生料立磨,存在漏风严重、石灰石原料粒度大、循环风机效率偏低、挡料圈偏高等问题。通过采取改造磨辊与壳体密封、膨胀节密封,安装入磨司德伯下料器并加强料位控制,在吐渣溜子处加装无动力翻板阀等措施进行漏风治理,同时,采取调整石灰石和砂岩等物料入磨粒度,更换节能风机,缩短挡料圈高度,更换新型低阻导风环等措施进行节能改造。改造后,立磨振动减小,入磨负压由760Pa降至450Pa,系统电耗降低约2.2kW·h/t,经济效益明显。 ," /> 国内某4 500t/d水泥熟料生产线配套TRM53.41生料立磨,存在漏风严重、石灰石原料粒度大、循环风机效率偏低、挡料圈偏高等问题。通过采取改造磨辊与壳体密封、膨胀节密封,安装入磨司德伯下料器并加强料位控制,在吐渣溜子处加装无动力翻板阀等措施进行漏风治理,同时,采取调整石灰石和砂岩等物料入磨粒度,更换节能风机,缩短挡料圈高度,更换新型低阻导风环等措施进行节能改造。改造后,立磨振动减小,入磨负压由760Pa降至450Pa,系统电耗降低约2.2kW·h/t,经济效益明显。 ,"/> air leakage control, raw materials particle size adjustment, low resistance nozzle ring, inclined hot air duct ,"/> <p class="MsoNormal"> <span>TRM53.41</span><span>生料立磨节能降耗改造</span>
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水泥技术, 2024, 1(4): 65-69    doi: 10.19698/j.cnki.1001-6171.20244065
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TRM53.41生料立磨节能降耗改造

洛阳黄河同力水泥有限责任公司,河南  洛阳  471600

TRM53.41 Raw Mill Energy Saving and Consumption Reduction Reformation

Luoyang Huanghe Tongli Cement Co, Ltd. , Luoyang Henan 471600, China

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张高科
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张一新
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国内某4 500t/d水泥熟料生产线配套TRM53.41生料立磨')" href="#">"> 国内某4 500t/d水泥熟料生产线配套TRM53.41生料立磨  存在漏风严重、石灰石原料粒度大、循环风机效率偏低、挡料圈偏高等问题。通过采取改造磨辊与壳体密封、膨胀节密封  安装入磨司德伯下料器并加强料位控制  在吐渣溜子处加装无动力翻板阀等措施进行漏风治理  同时  采取调整石灰石和砂岩等物料入磨粒度  更换节能风机  缩短挡料圈高度  更换新型低阻导风环等措施进行节能改造。改造后  立磨振动减小  入磨负压由760Pa降至450Pa  系统电耗降低约2.2kW·h/t  经济效益明显。     

Abstract: 

A certain 4 500t/d clinker production line in China the raw mill is TRM53.41. There are problems such as air leakage, large particle size of limestone, low efficiency of circulating fan, and high dam ring in this raw mill. The energy saving modification were including upgrading the sealing between the grinding roller and the shell, as well as the sealing of the expansion joint, installing the “Stable” mill inlet feeder and strengthen material level control, and installing unpowered flap valves at the rejected material chute for air leakage control; as well as, taking measures such as adjusting the particle size of raw materials such as limestone and sands, replacing energy-saving fans, shortening the height of the dam ring, and replacing new low resistance nozzle ring for energy-saving technical reformation. After the reformation, the vibration of the vertical mill decreased, the negative pressure of the incoming mill decreased from 760Pa to 450Pa, and the raw mill system power consumption reduced by 2.2kW·h/t. It achieved significant improvement in economic benefits.

Key words:  air leakage control')" href="#">

air leakage control    raw materials particle size adjustment    low resistance nozzle ring    inclined hot air duct

收稿日期:  2023-11-19      修回日期:  2024-07-25           出版日期:  2024-07-25      发布日期:  2024-07-25      整期出版日期:  2024-07-25
ZTFLH:  TQ172.632.5  
引用本文:    
张高科, 姚营娇, 张一新.

TRM53.41生料立磨节能降耗改造 [J]. 水泥技术, 2024, 1(4): 65-69.
ZHANG Gaoke, YAO Yingjiao, ZHANG Yixin.

TRM53.41 Raw Mill Energy Saving and Consumption Reduction Reformation . Cement Technology, 2024, 1(4): 65-69.

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http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20244065  或          http://www.cemteck.com/CN/Y2024/V1/I4/65
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