托轮瓦,高温故障,刮研修复,预防维护 ," /> 托轮瓦,高温故障,刮研修复,预防维护 ,"/> supporting roller shoes,high temperature failure,scraping repair,preventive maintenance ,"/> <p class="MsoNormal"> 回转窑托轮瓦高温原因分析及预防措施
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水泥技术, 2025, 1(6): 50-53    doi: 10.19698/j.cnki.1001-6171.20256050
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回转窑托轮瓦高温原因分析及预防措施

1 葛洲坝荆门水泥有限公司,湖北  荆门  448155

2 葛洲坝石门特种水泥有限公司,湖南  常德  415000;

Analysis of High Temperature Causes in Rotary Kiln Supporting Roller Shoes and Preventive Measures

1 Gezhouba Jingmen Cement Co., Ltd. , Jingmen Hubei 448155, China;

2 Gezhouba Shimen Special Cement Co., Ltd. , Changde Hunan 415000, China;

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摘要 

回转窑托轮瓦在长期重载、高温及交变应力作用下易产生发热现象,严重影响设备稳定运行。经分析,造成托轮瓦高温的主要原因包括润滑油质量与油量异常、冷却系统效能不足、轴瓦磨损、垫板间隙变化、液压挡轮运行异常及窑体中心线偏移等。针对上述问题,本文提出了加强润滑油管理、优化冷却系统、实施轴瓦刮研修复、调整托轮接触状态、定期检测窑中心线等预防与维护措施,并制定了详细的应急处理方案。实际案例验证,采取系统性的预防与应急措施,可有效控制托轮瓦温度,保障回转窑长期稳定运行。

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杨广建
姚琴
彭忠耀
毛文
关键词:  托轮瓦')" href="#">

托轮瓦  高温故障  刮研修复  预防维护     

Abstract: 

The supporting roller shoes of rotary kilns are prone to overheating under long-term heavy loads, high temperatures, and alternating stress, significantly impacting equipment stability. The main causes of high temperature in supporting roller shoes include abnormalities in lubricant quality and quantity, insufficient cooling system efficiency, wear of the bearing bush, changes in liner plate clearance, abnormal operation of the hydraulic thrust roller, and misalignment of the kiln centerline. To address these issues, this paper proposes preventive and maintenance measures such as enhancing lubricant management, optimizing the cooling system, performing scraping repair on the bearing bush, adjusting the contact state of the supporting rollers, and regularly inspecting the kiln centerline. Additionally, a detailed emergency response plan has been developed. Practical cases demonstrate that systematic preventive and emergency measures can effectively control the temperature of the supporting roller shoes, ensure the long-term stable operation of the rotary kiln.

Key words:  supporting roller shoes')" href="#">

supporting roller shoes    high temperature failure    scraping repair    preventive maintenance

收稿日期:  2025-02-26      修回日期:  2025-11-25           出版日期:  2025-11-25      发布日期:  2025-11-25      整期出版日期:  2025-11-25
ZTFLH:  TQ172.622  
通讯作者:  杨广建(1987—),男,本科,工程师,主要从事水泥生产设备管理与运营等工作。    E-mail:  983626882@qq.com
引用本文:    
杨广建, 姚琴, 彭忠耀, 毛文.

回转窑托轮瓦高温原因分析及预防措施 [J]. 水泥技术, 2025, 1(6): 50-53.
YANG Guangjian, YAO Qin, PENG Zhongyao, MAO Wen.

Analysis of High Temperature Causes in Rotary Kiln Supporting Roller Shoes and Preventive Measures . Cement Technology, 2025, 1(6): 50-53.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20256050  或          http://www.cemteck.com/CN/Y2025/V1/I6/50
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