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水泥技术, 2026, 1(1): 52-56    doi: 10.19698/j.cnki.1001-6171.20261052
  装备技术 本期目录 | 过刊浏览 | 高级检索 |
TRM53.4立式辊磨摇臂装置维修改造工艺探讨
刘光辉, 周建, 杨杰, 李新可
中国建材装备集团有限公司中建材(徐州)重型机械有限公司,江苏  徐州  221131
Discussion on Maintenance and Modification Processes for the Rocker Arm Devices of the TRM53.4 Vertical Roller Mill
LIU Guanghui, ZHOU Jian, YANG Jie, LI Xinke
CNBM Equipment Group, China National Building Materials (Xuzhou) Heavy Machinery Co., Ltd. , Xuzhou Jiangsu 221131, China
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摘要 针对TRM53.4立式辊磨机摇臂装置维修过程中关键件上摇臂损坏的问题,提出一种采用类似型号半成品上摇臂进行镶嵌式维修改造的工艺方法。该方法重点对上摇臂翻辊耳板、密封架定位止口等关键部位进行改制与镶嵌焊接,通过数控编程技术实现定位止口、磨辊轴孔等结构的高效粗加工。在加工过程中优化切削参数与刀具路径,在保证维修质量的基础下,大幅缩短了大型关键件的加工周期,有效满足了客户对维修工期的紧迫需求。实践验证,镶嵌式改造与高效粗加工相结合的工艺路线可行性较强,能够在降低维修成本的同时提升维修效率,为立式辊磨机摇臂装置的应急维修提供可靠解决方案。
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刘光辉
周建
杨杰
李新可
关键词:  立式辊磨机  摇臂装置  镶嵌式维修  数控编程  加工工艺优化    
Abstract: To address the damage of key components in the rocker arm devices of TRM53.4 vertical roller mill during maintenance, a modular repair method utilizing similar semi-finished rocker arms was developed. This method focuses on redesigning and inlay welding critical parts including the roller ear plate and sealing frame’s locating flange. CNC programming enables efficient rough machining of structural elements such as locating flanges and roller shaft holes. By optimizing cutting parameters and tool paths during processing, the method significantly reduces processing cycles for large critical components while maintaining repair quality, effectively meeting clients' urgent maintenance schedule demands. Practical validation confirms the strong feasibility of this integrated modular repair and efficient rough machining process. This solution not only reduces maintenance costs but also enhances repair efficiency, providing a reliable emergency repair solution for vertical roller mill rocker arms.
Key words:  vertical roller mill    rocker arm device    inlay maintenance    CNC programming    process optimization
收稿日期:  2025-08-02                出版日期:  2026-01-25      发布日期:  2026-01-25      整期出版日期:  2026-01-25
ZTFLH:  TQ172.632.5  
  TH17   
作者简介:  刘光辉(1977—),男,本科,工程师,主要从事水泥机械、矿山设备、节能降碳等研究工作。E-mail:liuguanghui@sinoma-tian.cn
引用本文:    
刘光辉, 周建, 杨杰, 李新可. TRM53.4立式辊磨摇臂装置维修改造工艺探讨[J]. 水泥技术, 2026, 1(1): 52-56.
LIU Guanghui, ZHOU Jian, YANG Jie, LI Xinke. Discussion on Maintenance and Modification Processes for the Rocker Arm Devices of the TRM53.4 Vertical Roller Mill. Cement Technology, 2026, 1(1): 52-56.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20261052  或          http://www.cemteck.com/CN/Y2026/V1/I1/52
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