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水泥技术, 2026, 1(3): 23-26    doi: 10.19698/j.cnki.1001-6171.20263023
  技术改造 本期目录 | 过刊浏览 | 高级检索 |
水泥生料辊磨系统中除铁系统的改进
刘光辉
葛洲坝嘉鱼水泥有限公司,湖北  咸宁  437200
Improvement of the Iron Removal System in the Cement Raw Meal Roller Grinding System
LIU Guanghui
Gezhouba Jiayu Cement Co., Ltd. , Xianning Hubei 437200, China
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摘要 在水泥生产过程中,生料辊磨粉磨系统的除铁效果直接影响设备运行稳定性与产品质量。某公司仅在2处设置圆盘电磁除铁器及永磁滚筒进行除铁,存在扬尘严重、除铁效率低、劳动强度大、维护成本高及磨机频繁停机等问题。为此,结合水泥生料配料工艺及铁质来源实施改造,在原料输送胶带输送机上方增设圆盘电磁除铁器,从源头拦截铁质;拆除原有外排铁胶带输送机,简化排渣流程;对排渣胶带输送机进行全密封处理并增设刮板链条清扫装置,根治扬尘与返料;在磨机清扫器下料区、循环提升机下料溜子及入磨胶带输送机下料口分别增设除铁设备,形成多级防护。改造后,现场扬尘得到有效治理,除铁效率显著提升,因铁质卡阻导致的非计划停机彻底消除,劳动强度与维护成本大幅降低,磨机运行稳定性显著提高。
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刘光辉
关键词:  水泥生产  生料辊磨  除铁系统  电磁除铁器  技术改造    
Abstract:  In the cement production process, the iron removal effect of the raw meal roller grinding system directly affects the stability of equipment operation and product quality. A certain company used a disc magnetic separator and a permanemt magnetic drum at two separate locations for iron removal, which had problems such as severe dust emission, low iron removal efficiency, high labor intensity, high maintenance costs, and frequent shutdowns of the mill. Therefore, a transformation was implemented based on the cement raw material batching process and the source of iron impurities. A disc-type electromagnetic separator to remove iron at the source was added above each raw material conveying belt conveyor to intercept iron at the source; the original external discharge belt conveyor was removed, and the discharge process was simplified; the discharge belt conveyor was fully sealed and a scraper chain cleaning device to eliminate dust and material backflow; iron removal equipment was added at the discharge area of the mill cleaner, the circulating elevator discharge chute, and the discharge port of the feed belt conveyor to form multiple levels of protection. After the transformation, the dust emission at the site was effectively controlled, the iron removal efficiency was significantly improved, unplanned shutdowns due to iron blockage were completely eliminated, labor intensity and maintenance costs were significantly reduced, and the stability of the mill operation was significantly improved.
Key words:       cement production    raw meal roller grinding    iron removal system    electromagnetic iron remover    technical transformation
收稿日期:  2025-09-17                出版日期:  2026-05-25      发布日期:  2026-05-25      整期出版日期:  2026-05-25
ZTFLH:  TQ172.632.5  
作者简介:  刘光辉(1995—),男,本科,工程师,主要从事水泥生产、设备管理、节能降碳等工作。E-mail:2584107072@qq.com
引用本文:    
刘光辉. 水泥生料辊磨系统中除铁系统的改进[J]. 水泥技术, 2026, 1(3): 23-26.
LIU Guanghui. Improvement of the Iron Removal System in the Cement Raw Meal Roller Grinding System. Cement Technology, 2026, 1(3): 23-26.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20263023  或          http://www.cemteck.com/CN/Y2026/V1/I3/23
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