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水泥技术, 2026, 1(3): 72-76    doi: 10.19698/j.cnki.1001-6171.20263072
  数字智能 本期目录 | 过刊浏览 | 高级检索 |
水泥粉磨系统物料自动互补控制系统的开发与应用
马纯辉1,郭智斌1,冯锐2
1 邦业(杭州)智能技术有限公司,浙江  杭州  310012; 2 广德新杭南方水泥有限公司,安徽  广德  242200
Development and Application of Automatic Material Complementary Control System for Cement Grinding System
MA Chunhui1, GUO Zhibin1, FENG Rui2
1 Bangye (Hangzhou) Intelligent Technology Co., Ltd. , Hangzhou Zhejiang 310012, China;2 Guangde Xinhang Nanfang Cement Co., Ltd. , Guangde Anhui 242200, China
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摘要 针对水泥粉磨生产过程中,堵料、架仓、空仓、喂料秤故障等问题导致的配料站断料及来料不稳定,以及进而引发的粉磨系统工况波动、出磨水泥质量波动、系统能耗上升等问题,开发了一种基于先进控制平台的物料自动互补控制系统。该系统集成自动与手动两种控制模式:在自动模式下,根据预设质量管理参数,在断料或来料异常时自动触发物料补偿;在手动模式下,由操作员设定补偿参数。应用结果表明,该系统可精准识别配料站断料与来料偏差,有效提升粉磨系统工况稳定性和出磨水泥质量稳定性,降低系统能耗,减轻质量管理人员与操作员工作强度,为同类粉磨系统的稳定性控制提供了解决方案。
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马纯辉
郭智斌
冯锐
关键词:  水泥粉磨  物料自动补偿  配料站  来料稳定  粉磨工况    
Abstract: Aiming at the problems of material interruption and unstable material supply in the batching station caused by material blocking, silo bridging, empty silo, feeding scale failure and other issues in cement grinding production, which further lead to fluctuations in the working conditions of the grinding system, fluctuations in the quality of cement out of the mill, and an increase in system energy consumption, an automatic material interruption complementary control system based on an advanced control platform was developed. The system integrates two control modes: automatic and manual. In the automatic mode, according to the preset quality management parameters, material compensation is automatically triggered when material interruption or abnormal material supply occurs; in the manual mode, the operator sets parameters to participate in the compensation. The application results show that the system can accurately identify material interruption and material supply deviation in the batching station, effectively improve the stability of the working conditions of the grinding system and the quality stability of cement out of the mill, reduce system energy consumption, and at the same time reduce the workload of quality management personnel and operators, providing a solution for the stability control of similar grinding systems.
Key words:       cement grinding    automatic material compensation    batching station    stable material supply    grinding operating condition
收稿日期:  2025-12-22                出版日期:  2026-05-25      发布日期:  2026-05-25      整期出版日期:  2026-05-25
ZTFLH:  TQ172.614  
作者简介:  马纯辉(1985—),男,本科,工程师,主要从事水泥工艺技术与智能控制、AI算法、业务创新研究等工作;E-mail:machh@bonyear.com
引用本文:    
马纯辉, 郭智斌, 冯锐. 水泥粉磨系统物料自动互补控制系统的开发与应用[J]. 水泥技术, 2026, 1(3): 72-76.
MA Chunhui, GUO Zhibin, FENG Rui. Development and Application of Automatic Material Complementary Control System for Cement Grinding System. Cement Technology, 2026, 1(3): 72-76.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20263072  或          http://www.cemteck.com/CN/Y2026/V1/I3/72
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