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水泥技术, 2025, 1(4): 12-18    doi: 10.19698/j.cnki.1001-6171.20254012
  中材国际第三届水泥绿色智能发展大会专题—绿色低碳 本期目录 | 过刊浏览 | 高级检索 |
水泥熟料烧成系统综合优化改造实践

北京凯盛建材工程有限公司,北京  100024

Comprehensive Optimization and Upgrading Practice of Clinker Pyro System#br#
Beijing Triumph International Engineering Co., Ltd. , Beijing 100024, China
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摘要 2 500t/d水泥熟料生产线存在塌料频繁、产量低、热耗高(826kcal/kg.cl)、预热器出口温度高(350℃)及系统阻力大等问题。采取调整预热器结构(消除C3进风口兜料区、下移三次风管、优化撒料盒角度与高度)、扩大旋风筒进风口截面积、更换第四代步进式篦冷机、烟室缩口采用微晶板等措施进行了技改。改造后系统运行稳定,熟料产量提升,烧成系统热耗降至728kcal/kg.cl(降幅达11.7%),预热器出口温度降至285℃、阻力降低12.4%,篦冷机出料温度降至95℃,氨水用量减少21.7%,综合能效显著提升,为企业带来了显著的社会效益和经济效益。
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孙锐
杨恒杰
杨超
马寅博
苏辰
关键词:  烧成系统  预热器改造  篦冷机优化  塌料治理  热耗降低
    
Abstract: 
A 2 500t/d cement clinker production line suffered from frequent material collapse, low output, high heat consumption (826kcal/kg.cl), high preheater outlet gas temperature (350°C), and high pressure loss. By adopting upgrading the preheater system(eliminating the material accumulation zone at the C3 inlet, lowering the tertiary air duct entry point, optimizing the dispersion box angle and height); expanding cyclones inlet area; replacing the cooler with a fourth-generation step-grate cooler; and lining microcrystalline plates on the connect section between the calciner and the kiln inlet chamber and so on . After the upgrading, the system operates stably with increased clinker output. The kiln heat consumption decreased to 728kcal/kg.cl (an 11.7% reduction), the preheater outlet gas temperature dropped to 285°C, system pressure drop was reduced by 12.4%, and the outlet clinker temperature decreased to 95°C. Ammonia water consumption was reduced by 21.7%. Overall energy efficiency improved significantly, generating substantial social and economic benefits for the enterprise.
Key words:  pyro system    preheater upgrading    cooler optimization    material collapse mitigation    heat consumption reduction
收稿日期:  2025-04-18      修回日期:  2025-07-25           出版日期:  2025-07-25      发布日期:  2025-07-25      整期出版日期:  2025-07-25
ZTFLH:  TQ172.622  
作者简介:  孙 锐(1990—),男,本科,高级工程师,主要从事水泥、石灰烧成系统研究。E-mail:srtbtb@163.com
引用本文:    
孙锐, 杨恒杰, 杨超, 马寅博, 苏辰. 水泥熟料烧成系统综合优化改造实践[J]. 水泥技术, 2025, 1(4): 12-18.
SUN Rui, YANG Hengjie, YANG Chao, MA Yinbo, SU Chen. Comprehensive Optimization and Upgrading Practice of Clinker Pyro System#br#. Cement Technology, 2025, 1(4): 12-18.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20254012  或          http://www.cemteck.com/CN/Y2025/V1/I4/12
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