Please wait a minute...
水泥技术, 2025, 1(1): 58-62    doi: 10.19698/j.cnki.1001-6171.20251058
  数字智能 本期目录 | 过刊浏览 | 高级检索 |
智能质量控制系统在水泥企业的应用实践
双峰海螺水泥有限公司,湖南  娄底  417704
Application and Practice of Intelligent Quality Control System in Cement Enterprises
Shuangfeng Conch Cement Co., Ltd. , Loudi Hunan 417704, China
下载:  PDF (11106KB) 
输出:  BibTeX | EndNote (RIS)      
摘要 为及时发现水泥生产过程中出现的质量波动与生产隐患,开发了智能质量控制系统。该系统主要由样品发送装置、中心实验室、计算机控制中心、辅助实验室等组成,集成了移动通信网络、数据传感监测、信息交互集成和自适应控制等先进技术,通过与质量管理系统融合,实现了样品的自动取样、发送、检测、配比调整、弃料等自动化检验。介绍了智能质量控制系统应用于原材料检测与配比优化、产品质量实时监测、设备故障预测与维护、质量问题追溯等场景以及使用效果、应用中存在的难点,提出了提高智能质量控制系统数据分析能力的方式。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
杨宏
石新林
刘德超
王琼
张俊
关键词:  水泥生产  质量检测  数据采集  智能系统  应用实践    
Abstract: In order to promptly detect quality fluctuations and potential production hazards that occur during the cement production process, an intelligent quality control system has been developed. This system mainly consists of a sample sending device, a central laboratory, a computer control center, an auxiliary laboratory, etc. It integrates advanced technologies such as mobile communication networks, data sensing and monitoring, information interaction and integration, and adaptive control. Through integration with the quality management system, it realizes the automatic sampling, sending, testing, proportion adjustment, and waste disposal of samples for automated inspection. The application scenarios of the intelligent quality control system in raw material detection and proportion optimization, real-time product quality monitoring, equipment failure prediction and maintenance, quality problem tracing, as well as its application effects and difficulties in application are introduced. Ways to improve the data analysis ability of the intelligent quality control system are also proposed.
Key words:  cement production    quality inspection    data collection    intelligent system    application practice
收稿日期:  2024-09-04                出版日期:  2025-01-25      发布日期:  2025-01-25      整期出版日期:  2025-01-25
ZTFLH:  TQ273.5  
引用本文:    
杨宏, 石新林, 刘德超, 王琼, 张俊. 智能质量控制系统在水泥企业的应用实践[J]. 水泥技术, 2025, 1(1): 58-62.
YANG Hong, SHI Xinlin, LIU Dechao, WANG Qiong, ZHANG Jun. Application and Practice of Intelligent Quality Control System in Cement Enterprises. Cement Technology, 2025, 1(1): 58-62.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20251058  或          http://www.cemteck.com/CN/Y2025/V1/I1/58
[1] 黄新云.

石灰石破碎系统改造 [J]. 水泥技术, 2025, 1(2): 43-46.

[2] 刘存超, 曾计生, 杨海旺, 李潇.

近红外光谱分析仪在水泥生料质量控制中的应用 [J]. 水泥技术, 2024, 1(6): 46-49.

[3] 周佳佳, 迟慧芳, 夏宝林.

脱硫石膏作水泥缓凝剂的若干问题分析 [J]. 水泥技术, 2024, 1(3): 86-88.

[4] 马纯辉, 臧剑波, 章利华, 张闯, 赵华.

水泥窑在线热工标定系统开发及应用 [J]. 水泥技术, 2024, 1(3): 58-65.

[5] 马娇媚, 徐磊, 隋明洁. 水泥生产过程碳排放影响因素分析[J]. 水泥技术, 2021, 1(5): 28-35.
[6] 陈宝阔, 贺伯君, 楼剑.
余热电站能源数据管理系统简介
[J]. 水泥技术, 2020, 1(3): 67-69.
[7] 张煜, 丛培泽, 李金海, 张龙.
吉尔吉斯斯坦某项目电气设计优化方案简介
[J]. 水泥技术, 2019, 1(2): 27-29.
[8] 韩立杨.
浅析水泥易烧性的研究对水泥生产节能降耗的意义
[J]. 水泥技术, 2015, 1(3): 28-32.
[9] 王林, 祝强.
水泥生产线余热电站仿真系统
[J]. 水泥技术, 2013, 1(5): 99-104.
[10] 吴清仁, 孙创奇, 陈光.
磷石膏和陶瓷抛光废料配料制备普通水泥对环境负荷的影响
[J]. 水泥技术, 2010, 1(2): 28-32.
[11] 刘长旺, 余锦辉.
分解炉仿真技术在水泥生产调试中的初步研究
[J]. 水泥技术, 2009, 1(6): 42-44.
[12] 施惠生, 黄小亚. 水泥混凝土水化热的研究与进展[J]. 水泥技术, 2009, 1(6): 21-26.
[13] 姜德义, 苍大强, 关生林, 吴红, 王志宏, 崔素萍.
水泥窑废气余热发电系统环境负荷分析与评价
[J]. 水泥技术, 2008, 1(4): 76-78.
[14] 舒服华. 水泥生产除尘效果模糊综合评价研究[J]. 水泥技术, 2007, 1(6): 38-41.
[15] 苗鹰育, 张旭, 付晓玲. 铝酸盐水泥生产线窑尾电除尘器的应用[J]. 水泥技术, 2007, 1(5): 85-86.
[1] . Review and Prospect of Engineering Practice of Waste Disposal in Cement Kiln in China[J]. Cement Technology, 2018, 1(1): 17 -21 .
[2] DI Dongren, TAO Congxi, CHAI Xingteng. Revision of Cement Energy Consumption Standards and Energy Saving Technology(Ⅰ)[J]. Cement Technology, 2018, 1(1): 22 -26 .
[3] LIU Yonggang, GAO Hongwei, XIAO Guiqing. Design Method of Road Structure Using Lean Concrete Base[J]. Cement Technology, 2018, 1(1): 27 -31 .
[4] LIU Xu, LI Liang. Investigation of New Medium Temperature Wear-resistant Alloy Steel[J]. Cement Technology, 2018, 1(1): 32 -34 .
[5] MA Debao. Finite Element Analysis of Inverted Cone in Raw Meal Silo[J]. Cement Technology, 2018, 1(1): 35 -38 .
[6] HAN Zhongqi. [J]. Cement Technology, 2018, 1(1): 38 -48 .
[7] XIE Jianzhong, LIAN Xuewen. Analysis and Solution of Segregation of the Kiln Ash in Continuous Raw Meal Homogenization Silo#br#[J]. Cement Technology, 2018, 1(1): 49 -53 .
[8] GUAN Laiqing, HE Yongxian. [J]. Cement Technology, 2018, 1(1): 54 -59 .
[9] WEI Can, ZHANG Yuanyuan, AI Jun. Application of Cement Intelligent Control System in Overseas Projects[J]. Cement Technology, 2018, 1(1): 60 -64 .
[10] JIN Shuang. [J]. Cement Technology, 2018, 1(1): 72 -73 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
    PDF Preview