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Application of Equipment Fine Management in Cement Production Line
Collect
YU Guoqiang, ZHANG Baogang, DONG Kezhong, ZHAO Xiaolei
Cement Technology, 2020, 1(6): 33-40.
doi:10.19698/j.cnki.1001-6171.20206033
Cement production line equipment management can be refined into operational links such as inspection management, lubrication management, maintenance management, spare parts management, and site management. Intelligent point inspection operations have the ability to quickly and accurately determine faults. Through vibration measurement, temperature measurement, image acquisition etc. , a large number of point inspection data are obtained, and the data is analyzed on the server, and the potential abnormal situation in the operation of the equipment can be alerted, which greatly reduces the incidence of equipment failure.Equipment lubrication should be managed in a professional and centralized way. The production department should be responsible for the leadership. Each workshop should establish the corresponding equipment lubrication account, and regularly sample and test the oil station of large-scale host equipment, and do a good job in oil quality monitoring. Equipment repair and maintenance should be carried out in strict accordance with the overhaul operating procedures. For large mainframe equipment, professional maintenance teams should be properly introduced. Spare parts management should ensure reasonable inventory and control the proportion of spare parts reserve funds. On-site management should vigorously promote 6S management to create a clean and tidy workplace.
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Application of Intelligent Quality Control System in Cement Production Line
Collect
XU Wenbin, YUAN Mingwei, WU Fu, WANG Shijin, ZHANG Xing
Cement Technology, 2020, 1(6): 53-57.
doi:10.19698/j.cnki.1001-6171.20206053
It introduced the control process, equipment installation and operation principle of the intelligent quality control system, fluorescence analysis and fineness analysis of raw meal once an hour, clinker product analysis every two hours, timely sampling and analysis and adjustment of ingredients. These provided fast and powerful guarantee for production quality control.
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Comparison and Study on Single Pile Bearing Capacity Determining Method in China, America and India
Collect
QUAN Ming
Cement Technology, 2020, 1(6): 62-68.
doi:10.19698/j.cnki.1001-6171.20206062
The formula method of determing the single pile vertical bearing capacity in American and Indian code and static load testing method in Chinese, American and Indian code are introduced respectively. Based on geotechnical reports and pile test results of actual project, how to determine the single pile capacity is represented and the single pile bearing capacity determined according to three codes are compared. It's shown that the bearing capacity results calculated complying to American and Indian code formula method are close, the results determined by pile test method are almost the same for Chinese and Indian code, but slightly smaller for American code. Furthermore, for American and Indian code, the calculated results determined by pile test method are higher than that by formula method.
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Application of Petrographic Analysis of Cement Clinker in Production
Collect
JIA Yuecai, XIA Zhenzhen, FENG Funing
Cement Technology, 2020, 1(6): 81-85.
doi:10.19698/j.cnki.1001-6171.20206081
This paper introduces the sampling method, main research contents and applicable conditions of cement clinker petrographic analysis. Petrographic analysis of cement clinker directly uses optical microscope to observe the mineral morphology, size, distribution and harmful components in clinker, understand raw material ingredients, raw meal fineness, clinker calcination and cooling, understand the calcination atmosphere in the kiln, observe the morphology of magnesium oxide in clinker, there are many factors affecting the lithofacies structure, which need to be analyzed in combination with the actual production. In the actual production, vertical analysis should be adopted as far as possible in lithofacies analysis, which has greater guiding significance for production.
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Influence of Clinker Temperature on Cement Roller Mill Operation and its Solution
Collect
ZHANG Gaoke
Cement Technology, 2020, 1(6): 90-91.
doi:10.19698/j.cnki.1001-6171.20206090
In production operation, the cement roller mill runs abnormally due to the high temperature of clinker.By installing a water spraying device on the belt grinding machine, stacking and cooling clinker, and whilst clinker, etc. , the internal temperature of the grinding machine was reduced, the amount of water spraying during the running of the grinding machine was reduced, the operation of the grinding machine was stable, and the cement caking phenomenon in the cement storehouse was obviously improved.
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Preparation and Properties of SiO2 Aerogel/Foam Cement Composites
Collect
CAO Jiahao, LIU Hongli, PAN Hua, HAN Xue, LI Hongyan
Cement Technology, 2020, 1(6): 97-102.
doi:10.19698/j.cnki.1001-6171.20206097
SiO2 aerogel/foam cement composites were prepared by the vacuum impregnation method. Subsequently, the composition of pore structures, microstructure, hydrophobicity, density, mechanical properties and thermal conductivity of the composites have been systematically studied by SEM, FTIR and contact angle measuring instrument. The results show that SiO2 aerogels were gelled and dried in the surface pores of the foam cement, finally fill with foam cement pores in the form of particles; according to the FTIR curve, there is no significant change in the groups of aerogels after the aerogels were gelled and dried on the alkaline surface of foam cement; the hydrophobic angle on the surface of modified foam cement is 141°; the density of the foam cement after impregnation is 309.4kg/m3, the compressive strength is 0.56MPa, and the coefficient of thermal conductivity is 0.046W/(m·K).
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