Office
Download
Links
Current Issue
       Volume 1 Issue 6, 25 November 2020 Previous Issue  
    For Selected: View Abstracts Toggle Thumbnails
    Energy Conservation and Emission Reduction
    Technology Approach of Cement Kiln Co-processing Fly Ash from Waste Incineration   Collect
    ZHANG Dongdong, WANG Chaoxiong, FANG Ming
    Cement Technology, 2020, 1(6): 17-22.   doi:10.19698/j.cnki.1001-6171.20206017
    Abstract     PDF(1558KB)
    This paper introduces the control requirements for fly ash co-processing in cement kilns, lists the main current domestic technical routes of cement kiln co-processing fly ash, summarizes the technical characteristics of each process, compares and analyzes the advantages and disadvantages of existing mature application projects of cement kiln co-processing project. According to the characteristics of fly ash from waste incineration, the disposal scheme of wash fly ash is put forward.
    Related Articles | Metrics
    Practice of Technical Transformation of SNCR Denitrification System   Collect
    ZHANG Bin, LANG Jihan
    Cement Technology, 2020, 1(6): 23-26.   doi:10.19698/j.cnki.1001-6171.20206023
    Abstract     PDF(2333KB)
    After the implementation of DB37 2373-2018 standard on the NOx emission concentration limit of 100mg/m3 in Shandong Province, the control effect of our company's denitrification system is difficult to meet its requirements. After the original denitrification system of our company's No.1 and No.2 production lines adopted sealing plugging and denitrification measures such as replacing, repositioning the spray gun and reducing the oxygen content, the concentration and amount of NOx emission was greatly reduced, which met the requirements of the new NOx concentration emission standard, and the production cost was also saved. Only the sewage charge can save more than CNY 400 000 per year.
    Related Articles | Metrics
    Development Status of NOx Emission Reduction Technology for Kilns with Fluidized Bed Furnace
      Collect
    TANG Xinyu
    Cement Technology, 2020, 1(6): 27-29.   doi:10.19698/j.cnki.1001-6171.20206027
    Abstract     PDF(1362KB)
    The measurements of NOx emission concentration in three cement plants with fluidized bed are introduced, which shows that NOx emission of all the three kilns exceed standard. SNCR and SCR are regarded suitable for reducing NOx emission of fluidized bed kiln. The future development direction is to modification the structure of fluidized bed furnace coupling with SNCR technology.
    Related Articles | Metrics
    Intelligent Control System of Limestone-gypsum Wet Desulfurization for Flue Gas   Collect
    Intelligent Control System of Limestone-gypsum Wet Desulfurization for Flue Gas
    Cement Technology, 2020, 1(6): 30-32.   doi:10.19698/j.cnki.1001-6171.20206030
    Abstract     PDF(4028KB)
    The conventional FGD control system is less intelligent and needs regular inspection by workers on site, the SO2 emission from the desulfurization tower often exceeds the standard. The newly developed FGD intelligent control system not only saves human resources, but also makes desulfurization system run more efficiently. The quality of FGD gypsum is stable. The system can intelligently control the number of circulating pumps opening according to the SO2 concentration at the inlet of desulfurization tower. The system has been successfully applied to several limestone-gypsum wet FGD systems in cement industry.
    Related Articles | Metrics
    Equipment Technology
    Application of Equipment Fine Management in Cement Production Line   Collect
    YU Guoqiang, ZHANG Baogang, DONG Kezhong, ZHAO Xiaolei
    Cement Technology, 2020, 1(6): 33-40.   doi:10.19698/j.cnki.1001-6171.20206033
    Abstract     PDF(3019KB)
    Cement production line equipment management can be refined into operational links such as inspection management, lubrication management, maintenance management, spare parts management, and site management. Intelligent point inspection operations have the ability to quickly and accurately determine faults. Through vibration measurement, temperature measurement, image acquisition etc. , a large number of point inspection data are obtained, and the data is analyzed on the server, and the potential abnormal situation in the operation of the equipment can be alerted, which greatly reduces the incidence of equipment failure.Equipment lubrication should be managed in a professional and centralized way. The production department should be responsible for the leadership. Each workshop should establish the corresponding equipment lubrication account, and regularly sample and test the oil station of large-scale host equipment, and do a good job in oil quality monitoring. Equipment repair and maintenance should be carried out in strict accordance with the overhaul operating procedures. For large mainframe equipment, professional maintenance teams should be properly introduced. Spare parts management should ensure reasonable inventory and control the proportion of spare parts reserve funds. On-site management should vigorously promote 6S management to create a clean and tidy workplace.
    Related Articles | Metrics
    Practical Application for Mechanical Scraping & Grinding of Rotary Kiln Sliding Bearing   Collect
    TANG Feng
    Cement Technology, 2020, 1(6): 41-44.   doi:10.19698/j.cnki.1001-6171.20206041
    Abstract     PDF(5146KB)
    Introducing the steps of the mechanical scraping, detection methods and fabrication of the scraping tools. Adopting of the mechanical scraping can meet the requirements that the monitoring alarm value of the sliding bearing bush temperature is controlled within 60℃.
    Related Articles | Metrics
    Cause Analysis and Reset Adjustment of Axial Movement of Rotary Kiln Tyre   Collect
    JI Yongtao
    Cement Technology, 2020, 1(6): 45-46.   doi:10.19698/j.cnki.1001-6171.20206045
    Abstract     PDF(2102KB)
    When the rotary kiln is running, the shift of the first gear belt upward is 34mm, and the block of the gear belt is worn, which affects the safe operation of production. Through analysis and research, the large gap of the backing plate and the uneven temperature on both sides of the tire are the reasons of the tire moving. The hidden trouble of safe operation is eliminated by resetting and adjusting, replacing the cushion plate of the tyre, checking the slip of the tyre regularly, and strengthening the temperature management of the cylinder.
    Related Articles | Metrics
    Automation Technology
    Application of Saw Temperature Sensor in Safety Monitoring of High Voltage Switchgear   Collect
    TANG Quansheng
    Cement Technology, 2020, 1(6): 47-52.   doi:10.19698/j.cnki.1001-6171.20206047
    Abstract     PDF(3623KB)
    This paper describes the basic working principle and system structure of new passive wireless on-line temperature measurement system SAW (surface acoustic wave), compares the advantages and disadvantages of several common electric power temperature measurement systems at present, and points out that the surface acoustic wave temperature sensor is sensitive in alarm and monitoring in practical use, and timely troubleshooting ensures the safe operation of the equipment.
    Related Articles | Metrics
    Application of Intelligent Quality Control System in Cement Production Line   Collect
    XU Wenbin, YUAN Mingwei, WU Fu, WANG Shijin, ZHANG Xing
    Cement Technology, 2020, 1(6): 53-57.   doi:10.19698/j.cnki.1001-6171.20206053
    Abstract     PDF(5261KB)
    It introduced the control process, equipment installation and operation principle of the intelligent quality control system, fluorescence analysis and fineness analysis of raw meal once an hour, clinker product analysis every two hours, timely sampling and analysis and adjustment of ingredients. These provided fast and powerful guarantee for production quality control.
    Related Articles | Metrics
    Optimization of the Feeding Control Program of the Raw Meal Bin Outside the CF Homo-silo   Collect
    ZHANG Longlin
    Cement Technology, 2020, 1(6): 58-61.   doi:10.19698/j.cnki.1001-6171.20206058
    Abstract     PDF(2794KB)
    Since the raw meal bin is set outside the Homo-silo, the delivery route of raw meal is long, the delay time is also increased. When a traditional single PID program for the bin weight is applied, the current of discharging bucket elevator often fluctuates greatly or even the elevator trips due to overload, also causes instable material flow of the weigh feeder due to the bin weight fluctuation. Stable discharge of raw meal can be achieved by applying a cascade PID control program to the discharge of the Homo-silo and to the control optimization of the raw meal bin weight.
    Related Articles | Metrics
    Engineering Technology
    Comparison and Study on Single Pile Bearing Capacity Determining Method in China, America and India
      Collect
    QUAN Ming
    Cement Technology, 2020, 1(6): 62-68.   doi:10.19698/j.cnki.1001-6171.20206062
    Abstract     PDF(2975KB)
    The formula method of determing the single pile vertical bearing capacity in American and Indian code and static load testing method in Chinese, American and Indian code are introduced respectively. Based on geotechnical reports and pile test results of actual project, how to determine the single pile capacity is represented and the single pile bearing capacity determined according to three codes are compared. It's shown that the bearing capacity results calculated complying to American and Indian code formula method are close, the results determined by pile test method are almost the same for Chinese and Indian code, but slightly smaller for American code. Furthermore, for American and Indian code, the calculated results determined by pile test method are higher than that by formula method.
    Related Articles | Metrics
    Experiment and Research
    Bed Milling and Granulation   Collect
    HAN Zhongqi, MA Zhanhai
    Cement Technology, 2020, 1(6): 75-80.   doi:10.19698/j.cnki.1001-6171.20206075
    Abstract     PDF(1491KB)
    This paper analyzes and discusses the relationship between grinding technology and equipment from the viewpoint of particle science. Material bed grinding equipment have roller mill and roller press in cement industry. After many years of research and development in China, it has become a mature technology. Cement and cement raw materials are granular materials, particle size characteristics control the properties of cement, therefore, it is not enough to study the properties of grinding products only from the characteristics of grinding equipment, but also through the point of view of particle science and powder technology to discuss the production control of material bed grinding.
    Related Articles | Metrics
    Production Technology
    Application of Petrographic Analysis of Cement Clinker in Production   Collect
    JIA Yuecai, XIA Zhenzhen, FENG Funing
    Cement Technology, 2020, 1(6): 81-85.   doi:10.19698/j.cnki.1001-6171.20206081
    Abstract     PDF(4367KB)
    This paper introduces the sampling method, main research contents and applicable conditions of cement clinker petrographic analysis. Petrographic analysis of cement clinker directly uses optical microscope to observe the mineral morphology, size, distribution and harmful components in clinker, understand raw material ingredients, raw meal fineness, clinker calcination and cooling, understand the calcination atmosphere in the kiln, observe the morphology of magnesium oxide in clinker, there are many factors affecting the lithofacies structure, which need to be analyzed in combination with the actual production. In the actual production, vertical analysis should be adopted as far as possible in lithofacies analysis, which has greater guiding significance for production.
    Related Articles | Metrics
    The Properties of the SiO2 and its Influence on Clinker Calcinations   Collect
    WANG Wei, LIU Xuyue, LI Bo, LIU Weiwei, PAN Pei
    Cement Technology, 2020, 1(6): 86-89.   doi:10.19698/j.cnki.1001-6171.20206086
    Abstract     PDF(1546KB)
    It analyzes the influence that the modules and the fineness of SO2 on the burnability and discuss the influence of the existence and structure form of SiO2 in nature on the fineness of SO2 and energy consumption of clinker calcination. The method of how to choose the SO2 raw materials was stated.
    Related Articles | Metrics
    Influence of Clinker Temperature on Cement Roller Mill Operation and its Solution   Collect
    ZHANG Gaoke
    Cement Technology, 2020, 1(6): 90-91.   doi:10.19698/j.cnki.1001-6171.20206090
    Abstract     PDF(2487KB)
    In production operation, the cement roller mill runs abnormally due to the high temperature of clinker.By installing a water spraying device on the belt grinding machine, stacking and cooling clinker, and whilst clinker, etc. , the internal temperature of the grinding machine was reduced, the amount of water spraying during the running of the grinding machine was reduced, the operation of the grinding machine was stable, and the cement caking phenomenon in the cement storehouse was obviously improved.
    Related Articles | Metrics
    Technical Transformation
    Analysis of Anti-blocking Design Measures for Silo of Cement Plant Batching Station   Collect
    SHI Huadong, WANG Kai, ZHANG Bo
    Cement Technology, 2020, 1(6): 92-94.   doi:10.19698/j.cnki.1001-6171.20206092
    Abstract     PDF(997KB)
    The conventionally designed hopper is convenient for cleaning and maintenance, but it needs manual cleaning. On the basis of conventional design, application of vibrating hopper solves the problem of blocking of viscous and wet materials. The vibrating hopper does not need to manually poke the material, which save labor, and reduce the labor intensity of workers.
    Related Articles | Metrics
    Improvement of Carbide Slag Rotor Scale   Collect
    SI Jiaqing, XIONG Shaohua, TANG Shudong
    Cement Technology, 2020, 1(6): 95-96.   doi:10.19698/j.cnki.1001-6171.20206095
    Abstract     PDF(2122KB)
    The calcium carbide slag stored in the warehouse is easy to accumulate and block materials, resulting in poor blanking and affecting the metering stability. Through the transformation of the sealing and dust collecting device of the scale, the moisture content of the dried carbide slag is reduced, the unloading system and the control mode of the scale are adjusted, and the stable measurement effect of carbide slag is realized.
    Related Articles | Metrics
    Cement and Concrete
    Preparation and Properties of SiO2 Aerogel/Foam Cement Composites   Collect
    CAO Jiahao, LIU Hongli, PAN Hua, HAN Xue, LI Hongyan
    Cement Technology, 2020, 1(6): 97-102.   doi:10.19698/j.cnki.1001-6171.20206097
    Abstract     PDF(1779KB)
    SiO2 aerogel/foam cement composites were prepared by the vacuum impregnation method. Subsequently, the composition of pore structures, microstructure, hydrophobicity, density, mechanical properties and thermal conductivity of the composites have been systematically studied by SEM, FTIR and contact angle measuring instrument. The results show that SiO2 aerogels were gelled and dried in the surface pores of the foam cement, finally fill with foam cement pores in the form of particles; according to the FTIR curve, there is no significant change in the groups of aerogels after the aerogels were gelled and dried on the alkaline surface of foam cement; the hydrophobic angle on the surface of modified foam cement is 141°; the density of the foam cement after impregnation is 309.4kg/m3, the compressive strength is 0.56MPa, and the coefficient of thermal conductivity is 0.046W/(m·K).
    Related Articles | Metrics