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水泥技术, 2025, 1(5): 13-17    doi: 10.19698/j.cnki.1001-6171.20255013
  中材国际第三届水泥绿色智能发展大会专题——高端装备 本期目录 | 过刊浏览 | 高级检索 |
立磨和球磨机联合终粉磨煤粉制备工艺的节能改造
中国建材装备集团有限公司合肥中亚建材装备有限责任公司,安徽  合肥  230051
Energy Saving Retrofit for Coal Powder Preparation Process Using Combined Vertical Roller Mill and Ball Mill Final Grinding
CNBM Equipment Group, Hefei Zhongya Building Material Equipment Co., Ltd. , Hefei Anhui 230051, China
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摘要 针对某5 000t/d新型干法水泥熟料生产线球磨机煤粉制备系统存在的产量低(50~55t/h)、能耗高(32~33kW·h/t)等问题,提出了采用“立磨预粉磨+球磨机终粉磨”联合粉磨工艺进行分级粉磨的技术改造方案,并系统介绍了立磨粗磨与球磨机细磨的分级粉磨工艺流程。改造时,采用磨盘名义直径为3 500mm的三辊立磨和外置式动静态选粉机,在立磨原上部壳体基础上增设了独立进料壳体,并对关键参数进行了仿真优化。改造后,煤粉制备系统产量平均提升100%(约为110t/h),单机总电耗19~20kW·h/t,较球磨机单独粉磨降低了约40%,实现了提产增效与节能降耗的双重目标。
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王咏琴
聂建
方妍
张伟丽
叶卫东
关键词:  立磨  球磨机  分级粉磨  煤粉制备  节能降耗    
Abstract: The ball mill coal powder preparation system of a new dry process cement clinker production line with a capacity of 5 000t/d has problems such as low output (50~55t/h) and high energy consumption (32~33kW·h/t). A modification plan using the "vertical roller mill pre grinding + ball mill final grinding" grading grinding process is proposed, and the grading grinding process flow of vertical roller mill coarse grinding and ball mill fine grinding is introduced. During the renovation, a three roll vertical roller mill with a nominal diameter of 3 500mm and an external structure dynamic and static powder selector were used. An independent feeding shell was added to the original upper shell of the vertical roller mill, and simulation optimization was carried out on key parameters of the vertical roller mill. After the renovation, the average output of the coal powder preparation system increased by 100% (about 110t/h); The total power consumption of a single machine is 19~20kW·h/t, which is about 40% lower than that of a single ball mill for grinding, achieving the dual goals of increasing production efficiency and energy conservation and consumption reduction.
Key words:  vertical roller mill    ball mill    graded grinding    coal powder preparation    energy conservation and consumption reduction
收稿日期:  2025-03-31                出版日期:  2025-09-25      发布日期:  2025-09-22      整期出版日期:  2025-09-25
ZTFLH:  TQ172  
  TQ172.632.5  
作者简介:  王咏琴(1998—),女,硕士,助理工程师,主要从事水泥行业立式磨的机械设计、开发等工作。E-mail:18355298396@163.com
引用本文:    
王咏琴, 聂建, 方妍, 张伟丽, 叶卫东. 立磨和球磨机联合终粉磨煤粉制备工艺的节能改造[J]. 水泥技术, 2025, 1(5): 13-17.
WANG Yongqin, NIE Jian, FANG Yan, ZHANG Weili, YE Weidong. Energy Saving Retrofit for Coal Powder Preparation Process Using Combined Vertical Roller Mill and Ball Mill Final Grinding. Cement Technology, 2025, 1(5): 13-17.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20255013  或          http://www.cemteck.com/CN/Y2025/V1/I5/13
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