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水泥技术, 2026, 1(3): 27-30    doi: 10.19698/j.cnki.1001-6171.20263027
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粉煤灰库库底卸料及计量系统的常见问题及优化方案
栗博宇,卢小同,严冲,沈国动,徐兴磊
中材国际智能科技有限公司,江苏  南京  210036
Common Problems and Optimization Measures for the Bottom Discharge and Weighing System of Fly Ash Silo
LI Boyu, LU Xiaotong, YAN Chong, SHEN Guodong, XU Xinglei
Sinoma International Intelligent Technology Co., Ltd. , Nanjing Jiangsu 210036, China
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摘要 粉煤灰作为重要的水泥混合材,其储库库底的卸料稳定性与计量精度直接影响水泥粉磨系统的产质量。当前水泥厂普遍采用“单管螺旋喂料机+定量给料机”或“单管螺旋喂料机+单管螺旋计量秤”卸料计量配置,易出现冲料、计量精度偏低等问题。转子秤虽凭借其高精度、高稳定性成为优选计量设备,但实际应用中仍面临易冲料、收尘器失效等难题。本文基于两个实际工程项目案例,系统分析了粉煤灰库库底卸料及转子秤计量系统存在的问题,提出了取消冗余充气系统、增设变螺距螺旋喂料机、增大中间仓容量等优化方案。改造实践表明,优化后的转子秤计量系统彻底解决了粉煤灰库库底冲料、偏料问题,计量精度显著提升,确保了水泥粉磨系统的稳定高效运行。
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栗博宇
卢小同
严冲
沈国动
徐兴磊
关键词:  粉煤灰库  卸料系统  计量精度  转子秤  优化改造    
Abstract:  As an important admixture for cement production, the discharge stability and weighing accuracy at the bottom of fly ash silos directly affect the output and quality of the cement grinding system. At present, cement plants generally adopt discharge and weighing configurations such as "single-tube screw feeder + weigh belt feeder" or "single-tube screw feeder + single-tube screw weighing scale", which often suffer from the problems such as material rushing and low weighing accuracy. Although the rotor scale has become the preferred weighing equipment due to its high precision and high stability, it still faces difficulties such as easy material rushing and dust collector failure in practical application. Based on two actual engineering projects, this paper systematically analyzes the problems existing in the bottom discharge system of fly ash silos and the rotor scale weighing system, and puts forward optimization schemes including canceling redundant aeration systems, adding variable-pitch screw feeders, and increasing the capacity of intermediate bins. The reforming practice shows that the optimized rotor scale weighing system has completely solved the problems of material rushing and uneven material flow at the bottom of fly ash silos, significantly improved the weighing accuracy, and ensured the stable and efficient operation of the cement grinding system.
Key words:  fly ash silo    discharge system    weighing accuracy    rotor scale    optimization and transformation
收稿日期:  2025-09-04                出版日期:  2026-05-25      发布日期:  2026-05-25      整期出版日期:  2026-05-25
ZTFLH:  TQ172.614  
作者简介:  栗博宇(1982—),女,本科,工程师,主要从事水泥、骨料、替代燃料工艺设计与技术研究。E-mail:liboyu@nkiec.com
引用本文:    
栗博宇, 卢小同, 严冲, 沈国动, 徐兴磊. 粉煤灰库库底卸料及计量系统的常见问题及优化方案[J]. 水泥技术, 2026, 1(3): 27-30.
LI Boyu, LU Xiaotong, YAN Chong, SHEN Guodong, XU Xinglei. Common Problems and Optimization Measures for the Bottom Discharge and Weighing System of Fly Ash Silo. Cement Technology, 2026, 1(3): 27-30.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20263027  或          http://www.cemteck.com/CN/Y2026/V1/I3/27
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