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水泥技术, 2026, 1(4): 56-61    doi: 10.19698/j.cnki.1001-6171.20264056
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水泥窑脱硝治理改造实践

 浙江南方水泥有限公司,浙江  杭州  311121

Practice of Denitrification Retrofit for Cement Kilns

Zhejiang South Cement Co., Ltd. , Hangzhou Zhejiang 311121, China
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摘要 

为满足日益严格的水泥工业大气污染物排放标准,采用“管道脱硝炉分级燃烧脱硝+iSNCR+SCR”的串联脱硝技术路线,对5000t/d水泥熟料生产线的脱硝系统进行了升级改造,实现了从源头、过程到末端的全流程脱硝控制。改造前,生产线仅配备精准选择性非催化还原(iSNCR)脱硝系统,虽能实现NOX排放浓度<100mg/m3,但进一步提标将导致氨水耗用量与氨逃逸大幅增加。改造后,烟囱出口NOX排放浓度稳定<50mg/m3,氨逃逸实测值<8mg/m3,吨熟料氨水消耗量下降约1.8kg/t.cl。同时,烧成系统运行稳定,熟料产量与质量未受影响。该组合工艺有效降低了脱硝成本,实现了低成本超低排放,为水泥行业NOX排放深度治理提供了可行的技术路径。

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李亮
王向东
杨支猛
詹杰
关键词:  管道脱硝  SCR脱硝  NOX排放  氨逃逸  氨水消耗量    
Abstract: 

To meet the increasingly stringent air pollutant emission standards for the cement industry, our company adopted a series denitrification technology route consisting of "duct furnace staged combustion denitrification + iSNCR + SCR" to upgrade the denitrification system of a 5000t/d cement clinker production line. This retrofit achieved full-process denitrification control covering the source, process, and end-of-pipe stages. Before the retrofit, the production line was only equipped with an intelligent selective non-catalytic reduction (iSNCR) denitrification system. Although NOX emissions below 100mg/m3 could be achieved, further tightening of emission limits would lead to a substantial increase in ammonia consumption and ammonia slip. After the retrofit, the NOX concentration at the stack outlet was stably kept below 50mg/m3, the measured ammonia slip was below 8mg/m3, and the ammonia consumption per ton of clinker decreased by about 1.8kg/t.cl. Meanwhile, the firing system operated stably, and the clinker output and quality were not affected. This combined process effectively reduces denitrification costs, achieves low-cost ultra-low emissions, and provides a feasible technical pathway for deep NOX abatement in the cement industry.

Key words:  duct denitrification    SCR denitrification    NOX emission    ammonia slip    ammonia consumption
收稿日期:  2025-10-24      修回日期:  2026-07-25           出版日期:  2026-07-25      发布日期:  2026-07-25      整期出版日期:  2026-07-25
ZTFLH:  TQ172.6  
通讯作者:  李亮(1975—),男,本科,工程师,主要从事水泥工艺技术管理。    E-mail:  2954717778@qq.com
引用本文:    
李亮, 王向东, 杨支猛, 詹杰.

水泥窑脱硝治理改造实践 [J]. 水泥技术, 2026, 1(4): 56-61.
Li Liang, Wang Xiangdong, Yang Zhimeng, Zhan Jie.

Practice of Denitrification Retrofit for Cement Kilns . Cement Technology, 2026, 1(4): 56-61.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20264056  或          http://www.cemteck.com/CN/Y2026/V1/I4/56
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