Please wait a minute...
水泥技术, 2023, 1(3): 32-37    doi: 10.19698/j.cnki.1001-6171.20233032
  节能减排 本期目录 | 过刊浏览 | 高级检索 |
水泥窑SCR脱硝催化剂磨损机理分析及解决措施
1 江西南方水泥有限公司,江西  南昌  330038; 2 天津水泥工业设计研究院有限公司,天津  300400;
Analysis and Solution Measures on the Wear Mechanism of SCR Catalyst in Cement Kiln
1. Jiangxi Nanfang Cement Co., Ltd. , Nanchang Jiangxi 330038, China;2. Tianjin Cement Industry Design & Research Institute Co., Ltd. , Tianjin 300400, China
下载:  PDF (4001KB) 
输出:  BibTeX | EndNote (RIS)      
摘要 水泥窑SCR脱硝系统运行过程中,催化剂的磨损过快问题逐步显现出来。水泥窑SCR脱硝系统催化剂磨损的主要原因有灰尘含量大、原始设计不合理和粉尘堵塞造成流场不均匀、吹灰制度不合理,催化剂自身抗磨性能差等。通过理论分析,催化剂磨损的最大影响因素为烟气流速,磨损速度与烟气流速的三次方相关。为缓解催化剂磨损快的问题,通常采取选择合理的催化剂,增加催化剂自身的抗磨性能,数值模拟合理的设计反应器流场,改善催化剂服役环境和合理的吹灰制度等方式进行解决,从而保证脱硝系统的运行稳定性,达到超低排放的环保要求。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
彭小平
王永刚
程兆环
唐新宇
关键词:  SCR脱硝  催化剂磨损  氮氧化物    
Abstract: During the operation of the SCR denitrification system in the cement kiln, the problem of rapid wear of catalyst apparent gradually. The main reasons for catalyst wear in the cement kiln SCR system include high dust content, irrational original design, uneven flow field caused by dust blockage, irrational blowing system, and poor wear resistance of the catalyst itself. Through theoretical analysis, the biggest influencing factor for catalyst wear is the flue gas flow rate, which is related to the cubic power of the flue gas flow rate. To alleviate the problem of rapid catalyst wear, it is usually solved by selecting a reasonable catalyst, increasing the resistance to wear performance of the catalyst itself, designing a reasonable reactor flow field by conducting numerical simulations, improving the catalyst service environment, and adopting a reasonable soot blowing system. This ensures the stability of the SCR system and meets the environmental requirements of ultra-low emissions.
Key words:  SCR denitrification    catalyst wear    nitrogen oxide
收稿日期:  2022-09-08                出版日期:  2023-05-25      发布日期:  2023-05-26      整期出版日期:  2023-05-25
ZTFLH:  TQ172.622.29  
引用本文:    
彭小平, 王永刚, 程兆环, 唐新宇. 水泥窑SCR脱硝催化剂磨损机理分析及解决措施[J]. 水泥技术, 2023, 1(3): 32-37.
PENG Xiaoping, WANG Yonggang, CHENG Zhaohuan, TANG Xinyu. Analysis and Solution Measures on the Wear Mechanism of SCR Catalyst in Cement Kiln. Cement Technology, 2023, 1(3): 32-37.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20233032  或          http://www.cemteck.com/CN/Y2023/V1/I3/32
[1] 张冬冬, 王朝雄. SCR脱硝系统工艺方案设计及影响分析[J]. 水泥技术, 2023, 1(2): 32-.
[2] 王玉楷, 朱志领. 危险固体废弃物对水泥窑工况的影响[J]. 水泥技术, 2022, 1(6): 77-82.
[3] 赵睿敏, 于永现, 凌金辉, 闫艳选. 脱硝分解炉的设计及实际应用[J]. 水泥技术, 2022, 1(2): 40-45.
[4] 邵磊. 水泥窑氮氧化物超低排放的技术改造[J]. 水泥技术, 2021, 1(5): 47-50.
[5] 逯志军, 刘红宁, 杨利明, 石岩.
升级改造燃烧器降低氮氧化物排放
[J]. 水泥技术, 2021, 1(2): 52-54.
[6] 张滨, 郎济涵.
SNCR脱硝系统技术改造实践
[J]. 水泥技术, 2020, 1(6): 23-26.
[7] 唐新宇.
沸腾干燥窑氮氧化物减排技术发展现状
[J]. 水泥技术, 2020, 1(6): 27-29.
[8] 赵丹辉.
浅析水泥行业氮氧化物控制技术
[J]. 水泥技术, 2020, 1(5): 24-27.
[9] 赵琳, 刘庆岭, 胡芝娟, 王永刚, 程兆环.
提高Mn系低温脱硝催化剂抗硫抗水性能的国内外研究概述
[J]. 水泥技术, 2020, 1(2): 66-72.
[10] 张松, 王作杰, 葛媛媛.
超高温除尘技术在水泥行业应用的探讨
[J]. 水泥技术, 2019, 1(5): 90-93.
[11] 唐多久, 汪涛.
自适应SNCR技术在水泥厂实现氮氧化物超低排放
[J]. 水泥技术, 2019, 1(4): 69-73.
[12] 李宁, 赵亮.
回转窑燃烧器降低氮氧化物机理分析
[J]. 水泥技术, 2016, 1(6): 40-42.
[13] 尹国明.
水泥企业氮氧化物减排的两种技术措施及实践
[J]. 水泥技术, 2016, 1(4): 76-77.
[1] . Review and Prospect of Engineering Practice of Waste Disposal in Cement Kiln in China[J]. Cement Technology, 2018, 1(1): 17 -21 .
[2] DI Dongren, TAO Congxi, CHAI Xingteng. Revision of Cement Energy Consumption Standards and Energy Saving Technology(Ⅰ)[J]. Cement Technology, 2018, 1(1): 22 -26 .
[3] LIU Yonggang, GAO Hongwei, XIAO Guiqing. Design Method of Road Structure Using Lean Concrete Base[J]. Cement Technology, 2018, 1(1): 27 -31 .
[4] LIU Xu, LI Liang. Investigation of New Medium Temperature Wear-resistant Alloy Steel[J]. Cement Technology, 2018, 1(1): 32 -34 .
[5] MA Debao. Finite Element Analysis of Inverted Cone in Raw Meal Silo[J]. Cement Technology, 2018, 1(1): 35 -38 .
[6] HAN Zhongqi. [J]. Cement Technology, 2018, 1(1): 38 -48 .
[7] XIE Jianzhong, LIAN Xuewen. Analysis and Solution of Segregation of the Kiln Ash in Continuous Raw Meal Homogenization Silo#br#[J]. Cement Technology, 2018, 1(1): 49 -53 .
[8] GUAN Laiqing, HE Yongxian. [J]. Cement Technology, 2018, 1(1): 54 -59 .
[9] WEI Can, ZHANG Yuanyuan, AI Jun. Application of Cement Intelligent Control System in Overseas Projects[J]. Cement Technology, 2018, 1(1): 60 -64 .
[10] JIN Shuang. [J]. Cement Technology, 2018, 1(1): 72 -73 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
    PDF Preview