辊面磨损,三维重构,在线监测,智慧运维 ," /> 辊面磨损,三维重构,在线监测,智慧运维 ,"/> roller surface wear, 3D reconstruction, online monitoring,smart operation and maintenance ,"/> <p class="MsoNormal"> 辊压机辊面磨损在线监测技术的开发应用
Please wait a minute...
水泥技术, 2024, 1(4): 14-18    doi: 10.19698/j.cnki.1001-6171.20244014
  装备技术 本期目录 | 过刊浏览 | 高级检索 |

辊压机辊面磨损在线监测技术的开发应用

1 中建材(合肥)粉体科技装备有限公司,安徽? 合肥 ?230051; 2 合肥水泥研究设计院有限公司,安徽? 合肥 ?230051;3 水泥制造绿色低碳技术安徽省重点实验室,安徽 ?合肥 ?230051

Development and Application of Online Monitoring Technology for Roller Surface Wear of Roller Press

1. CNBM (Hefei) Powder Technology Equipment Co., Ltd. , Hefei Anhui 230051, China;

2. Hefei Cement Research & Design Institute Corporation Ltd. , Hefei Anhui 230051, China;

3. Anhui Provincial Key Laboratory of Green and Low-Carbon Technology in Cement Manufacturing, Hefei Anhui 230051, China 

下载:  PDF (6415KB) 
输出:  BibTeX | EndNote (RIS)      
摘要 

采用人工目测及应用测量工具定期开盖检查辊压机辊面磨损,存在观察误差大、异常状态发现不及时等诸多问题。为实现对辊压机辊面的无人化监测精细化管理,延长辊面使用寿命,开发了一套辊压机辊面磨损在监测系统。详细介绍了辊压机辊面磨损在监测系统的技术原理,该系统采用激光扫描三维重构技术,形成辊面三维数字孪生体,自动判断辊面异常情况,检测精度高,不易受辊面纹理影响,首次实现了辊压机核心部件辊面的数字化映射。应用实践表明,该系统可直观发现辊面修复锥化缺陷,识别辊面柱钉及凹坑缺陷等磨损状况,应用效果显著,有效提升了辊压机设备的智能化水平。

服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
黄贺
张文进
高霖
关键词:  辊面磨损')" href="#">

辊面磨损  三维重构  在线监测  智慧运维     

Abstract: 

Manual visual inspection and regular inspections with measurement tools by opening the cover to check the roller surface wear of roller press have many issues, such as significant observation errors and delayed discovery of abnormal conditions. To achieve unmanned fine-grained monitoring and management of the surface for roller press and extend the service life, a set of the roller surface wear monitoring system for roller press has been developed. This article introduces in detail the technical principles of the surface wear monitoring system for roller press. The system utilizes laser scanning 3D reconstruction technology to create a 3D digital twin of the roller surface, automatically identifies abnormalities on the surface, has high detection accuracy, and is not easily influenced by the surface texture. It realizes the digital mapping of the roller surface for roller press, a core component of the roller press, for the first time. Application practices have shown that the system can visually detect cone defects in roller surface repairs, identify the condition of roller surface pins and pit defects, and has significant application effects, effectively improving the intelligent level of roller press.

Key words:  roller surface wear')" href="#">

roller surface wear    3D reconstruction    online monitoring    smart operation and maintenance

收稿日期:  2023-12-08      修回日期:  2024-07-25           出版日期:  2024-07-25      发布日期:  2024-07-25      整期出版日期:  2024-07-25
ZTFLH:  TQ172.63  
基金资助: 

中国建材集团揭榜挂帅项目“水泥基材料数字化研发”(2021YCJS01);安徽省重点研究与开发计划项目(2022a05020013);

引用本文:    
黄贺, 张文进, 高霖.

辊压机辊面磨损在线监测技术的开发应用 [J]. 水泥技术, 2024, 1(4): 14-18.
HUANG He, ZHANG Wenjin, GAO Lin.

Development and Application of Online Monitoring Technology for Roller Surface Wear of Roller Press . Cement Technology, 2024, 1(4): 14-18.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20244014  或          http://www.cemteck.com/CN/Y2024/V1/I4/14
[1] 丛晓静, 许龙旭, 丛嘉庆, 尤小平. 篦冷机在线监测与智能化控制系统的应用[J]. 水泥技术, 2023, 1(2): 37-.
[2] 黄贺.
三维图像识别成形技术在辊压机辊面监测上的应用
[J]. 水泥技术, 2020, 1(5): 71-73.
[3] 蔡晓亮, 刘传胜, 丁再珍, 赵剑波, 陈心自, 高云详, 王倩.
TRMS60.3矿渣辊磨的技术特点及应用
[J]. 水泥技术, 2019, 1(3): 40-44.
[4] 马会来, 赵剑波, 陈智峰, 李静, 秦景平. 在线监测系统在大型辊磨中的应用[J]. 水泥技术, 2017, 1(4): 26-30.
[5] 丛培泽, 陈黎明. 电气设备的温度在线监测[J]. 水泥技术, 2008, 1(5): 92-94.
[1] . Review and Prospect of Engineering Practice of Waste Disposal in Cement Kiln in China[J]. Cement Technology, 2018, 1(1): 17 -21 .
[2] DI Dongren, TAO Congxi, CHAI Xingteng. Revision of Cement Energy Consumption Standards and Energy Saving Technology(Ⅰ)[J]. Cement Technology, 2018, 1(1): 22 -26 .
[3] LIU Yonggang, GAO Hongwei, XIAO Guiqing. Design Method of Road Structure Using Lean Concrete Base[J]. Cement Technology, 2018, 1(1): 27 -31 .
[4] LIU Xu, LI Liang. Investigation of New Medium Temperature Wear-resistant Alloy Steel[J]. Cement Technology, 2018, 1(1): 32 -34 .
[5] MA Debao. Finite Element Analysis of Inverted Cone in Raw Meal Silo[J]. Cement Technology, 2018, 1(1): 35 -38 .
[6] HAN Zhongqi. [J]. Cement Technology, 2018, 1(1): 38 -48 .
[7] XIE Jianzhong, LIAN Xuewen. Analysis and Solution of Segregation of the Kiln Ash in Continuous Raw Meal Homogenization Silo#br#[J]. Cement Technology, 2018, 1(1): 49 -53 .
[8] GUAN Laiqing, HE Yongxian. [J]. Cement Technology, 2018, 1(1): 54 -59 .
[9] WEI Can, ZHANG Yuanyuan, AI Jun. Application of Cement Intelligent Control System in Overseas Projects[J]. Cement Technology, 2018, 1(1): 60 -64 .
[10] JIN Shuang. [J]. Cement Technology, 2018, 1(1): 72 -73 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
    PDF Preview