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水泥技术, 2026, 1(2): 59-63    doi: 10.19698/j.cnki.1001-6171.20262059
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旋回破碎机润滑系统分流阀组的设计
洛阳矿山机械工程设计研究院有限责任公司,河南  洛阳  471039
Design of the Manifold Valve Block for the Lubrication System of Gyratory Crushers
Luoyang Mining Machinery Engineering Design Institute Co., Ltd. , Luoyang Henan 471039, China

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摘要 
旋回破碎机润滑系统主要用于为MPS油缸与下机架衬套两条油路供油,但二者存在压力损失差异大、压力损失随温度及油液黏度变化而变化、流量需求不同且MPS油缸油路润滑优先级更高的工况,传统节流阀因流量稳定性差无法满足需求。本文介绍了旋回破碎机润滑系统的组成及工作原理,分析了两条油路对流量的需求,设计了一种新型分流阀组:A路(MPS油缸油路)采用差压减压阀与固定节流塞串联构成调速阀,B路(下机架衬套油路)设置溢流阀以保障差压减压阀工作压力。该设计实现MPS油缸油路优先润滑,且两条油路流量稳定性强,不受外界负载、油温变化影响。以某企业旋回破碎机为例,当润滑油总流量为300L/min时,A路、B路流量分别稳定达170L/min、130L/min,确保A路优先润滑,两类润滑点充分润滑,显著提升了旋回破碎机运转的稳定性、可靠性与经济性。
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肖鹏高
陈志辉
张旭
关键词:  旋回破碎机  分流阀组  润滑系统  差压减压阀  固定节流塞    
Abstract: 
The lubrication system of a gyratory crusher is required to supply oil to two oil circuits, namely the MPS oil cylinder and the lower frame bushing. However, these two circuits face working conditions such as a large difference in pressure loss, pressure loss varying with temperature and oil viscosity, different flow requirements, and a higher lubrication priority for the MPS oil cylinder circuit. Traditional throttle valves cannot meet the requirements due to inadequate flow stability. This paper introduces the composition and working principle of the lubrication system of gyratory crushers, analyzes the flow requirements of the two oil circuits, and designs a novel manifold valve block: Circuit A (MPS oil cylinder circuit) adopts a speed control valve composed of a differential pressure reducing valve and a fixed throttle plug connected in series, and an overflow valve is installed in Circuit B (lower frame bushing circuit) to ensure the working pressure of the differential pressure reducing valve. This design achieves priority lubrication of the MPS oil cylinder circuit, and the flow rates of the two oil circuits have high stability independent of external loads and oil temperature fluctuations. Taking a certain specification of gyratory crusher of an enterprise as an example, when the total lubricating oil flow rate is 300L/min, the flow rates of Circuit A and Circuit B stably reach 170L/min and 130L/min respectively. This guarantees prioritized lubrication of Circuit A and sufficient lubrication for both target points, which significantly improves the operation stability, reliability and economy of the gyratory crusher.
Key words:  gyratory crusher    manifold valve block    lubrication system    differential pressure reducing valve    fixed throttle plug
收稿日期:  2025-07-29      修回日期:  2026-03-25           出版日期:  2026-03-25      发布日期:  2026-03-25      整期出版日期:  2026-03-25
ZTFLH:  TQ172.61  
通讯作者:  肖鹏高(1984—),男,本科,工程师,主要从事矿山机械液压系统的设计工作。     E-mail:  251089761@qq.com
引用本文:    
肖鹏高, 陈志辉, 张旭. 旋回破碎机润滑系统分流阀组的设计[J]. 水泥技术, 2026, 1(2): 59-63.
XIAO Penggao, CHEN Zhihui, ZHANG Xu. Design of the Manifold Valve Block for the Lubrication System of Gyratory Crushers. Cement Technology, 2026, 1(2): 59-63.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20262059  或          http://www.cemteck.com/CN/Y2026/V1/I2/59
[1] 李亚航, 万妍, 赵雅帆. 矿用磨机主轴承智能润滑系统及故障诊断专家系统研究[J]. 水泥技术, 2026, 1(3): 82-88.
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