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水泥技术, 2026, 1(2): 64-68    doi: 10.19698/j.cnki.1001-6171.20262064
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水泥粉磨系统辊压机提效改造技术与实践
焦作千业水泥有限责任公司,河南  焦作  454100
Efficiency Improvement Technology and Practice for Roller Press in Cement Grinding System
 Jiaozuo Qianye Cement Co., Ltd. , Jiaozuo Henan 454100, China
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摘要 
针对某水泥公司辊压机预粉磨系统运行电流低、做功效率长期不足额定功率55%等问题,开展了系统优化改造实践。通过对称重仓上部进料装置进行结构改造,实现了不同来源物料的均匀混合与居中布料,缓解了仓内物料离析与偏辊现象;通过在V型选粉机入口创新设计并加装多通道布料装置,显著提升了物料分散均匀性与选粉效率。改造后,辊压机运行电流由35A提高至45A,辊间隙偏差由16mm降至3mm,系统产量提升10t/h,吨水泥电耗降低2kW·h/t,年节约电费约74万元,经济效益显著。实践表明,优化进料均匀性与提高选粉效率是提升辊压机系统做功效能、实现粉磨系统节能降耗的有效途径。
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杜静晓
刘小千
关键词:  辊压机  预粉磨系统  称重仓  V型选粉机  选粉效率    
Abstract: 
To address the issues of low operating current and operating efficiency long term less than 55% of the rated power in the roller press pre-grinding system, systematic optimization and transformation were implemented. The structure of the feeding device above the weighing bin was modified by adjusting the feeding point and adding bidirectional regulating valves, which solved the problems of uneven longitudinal distribution and horizontal segregation of materials from different sources in the bin, stabilized the feeding pressure of the roller press and effectively corrected deviation. Meanwhile, a multi-channel distributing device based on the principle of "reservoir spillway" was innovatively designed and installed at the inlet of the V-type separator, significantly improving the dispersion uniformity of materials, forming a stable and continuous material curtain, enhancing the separation efficiency and reducing the circulation of fine powder. After the transformation, the operating current of the roller press increased stably from 35A to 45A, the roller gap deviation decreased from 16mm to within 3mm, and the system operating pressure reached the set value. The system output increased by 10t/h, the power consumption per ton of cement grinding decreased by 2kW·h/t, and the specific surface area and early strength of the cement product were improved. Calculated based on annual operating time, the annual electricity cost saving is about 740 000 CNY, showing significant economic benefits. This practice indicates that optimizing feeding uniformity and improving separation efficiency are key to fully utilizing the efficiency of the roller press pre-grinding system and achieving energy saving and conservation in the grinding system. 
Key words:  roller press    pre-grinding system    weighing bin    V-type separator    separation efficiency
收稿日期:  2025-07-06      修回日期:  2026-03-25           出版日期:  2026-03-25      发布日期:  2026-03-25      整期出版日期:  2026-03-25
ZTFLH:  TQ172.632  
通讯作者:  杜静晓(1985—),男,本科,工程师,主要从事水泥生产、制造与水泥磨系统优化工作。    E-mail:  qysnscb@126.com
引用本文:    
杜静晓, 刘小千. 水泥粉磨系统辊压机提效改造技术与实践[J]. 水泥技术, 2026, 1(2): 64-68.
DU Jingxiao, LIU Xiaoqian. Efficiency Improvement Technology and Practice for Roller Press in Cement Grinding System. Cement Technology, 2026, 1(2): 64-68.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20262064  或          http://www.cemteck.com/CN/Y2026/V1/I2/64
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