辊压机终粉磨,热风温度,物料流动性,节能降耗 ," /> 辊压机终粉磨,热风温度,物料流动性,节能降耗 ,"/>  ,roller press finish grinding,hot air temperature, material fluidity, energy saving and consumption reduction ,"/> <p class="MsoNormal"> 辊压机生料终粉磨系统的优化与调试
Please wait a minute...
水泥技术, 2024, 1(4): 9-13    doi: 10.19698/j.cnki.1001-6171.20244009
  装备技术 本期目录 | 过刊浏览 | 高级检索 |

辊压机生料终粉磨系统的优化与调试

安徽海螺水泥股份有限公司,安徽  芜湖  241000

Optimization and Commissioning of the Roller Press Raw Material Finish Grinding System

 Anhui Conch Cement Co., Ltd. , Wuhu Anhui 241000, China

下载:  PDF (4160KB) 
输出:  BibTeX | EndNote (RIS)      
摘要 

介绍了某5 000t/d水泥熟料生产线由立磨系统改为辊压机生料终粉磨系统后的系统配置及运行情况。受物料水分大、窑尾废气温度低、稳流仓结皮严重、选粉机分选效率低等不利因素影响,辊压机生料终粉磨系统在投产初期,产量及电耗均与设计目标有所偏离。通过采取加强保温处理、加装收尘管路、改进下料溜子、合理选择辊压机控制方式、增加旁路热风、提高入V型选粉机热风温度、增加喂料装置下料口宽度、提高物料流动性等优化改进措施,生料终粉磨系统平均台时产量较原立磨系统提高了100~120t/h,电耗降低了4~5kW·h/t,实现了节能降耗目标。

服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
樊华
关键词:  辊压机终粉磨')" href="#">

辊压机终粉磨  热风温度  物料流动性  节能降耗     

Abstract: 

This paper introduces the system configuration and operational status of a 5 000 t/d cement clinker production line that was converted from a vertical mill system to a roller press raw material finish grinding system. Due to adverse factors such as high material moisture content, low preheater exhaust gas temperature, severe caking in the stable flow bin, and low separation efficiency of the powder separator, the roller press raw material finish grinding system deviated from the design targets in terms of output and power consumption during the initial production phase. By implementing optimization measures such as enhancing insulation treatment, installing dust collection pipelines, improving the feeding chute, reasonably selecting the roller press control mode, adding bypass hot air, increasing the hot air temperature entering the V-type powder separator, widening the feed device discharge port, and improving material fluidity the average hourly output of the raw material finish grinding system increased by 100~120t/h compared to the original vertical mill system, and power consumption decreased by 4~5kW·h/t, achieving the goal of energy saving and consumption reduction.

Key words:   ')" href="#">

     roller press finish grinding    hot air temperature    material fluidity    energy saving and consumption reduction

收稿日期:  2023-11-14      修回日期:  2024-07-25           出版日期:  2024-07-25      发布日期:  2024-07-25      整期出版日期:  2024-07-25
ZTFLH:  TQ172.632.5   
   
引用本文:    
樊华.

辊压机生料终粉磨系统的优化与调试 [J]. 水泥技术, 2024, 1(4): 9-13.
FAN Hua.

Optimization and Commissioning of the Roller Press Raw Material Finish Grinding System . Cement Technology, 2024, 1(4): 9-13.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20244009  或          http://www.cemteck.com/CN/Y2024/V1/I4/9
[1] 黄东方. 大型矿山发展时代技术应对方法的探讨[J]. 水泥技术, 2024, 1(5): 76-81.
[2] 李铭哲, 杜鑫, 秦中华, 聂文海. 高能振动磨水泥粉磨特性研究[J]. 水泥技术, 2024, 1(5): 59-64.
[3] 薛承志, 张林菊, 李东, 王文清, 孙志鹏. 6 000t/d水泥熟料生产线烧成系统节能降耗技术改造[J]. 水泥技术, 2024, 1(5): 31-35.
[4] 水沛, 范威, 谢传东, 殷腾飞. 球磨机能耗和研磨效率离散元数值仿真设计优化[J]. 水泥技术, 2024, 1(5): 36-41.
[5] 郭丹阳, 李建会, 武玉涛. HRM3400B生料立磨的节能改造[J]. 水泥技术, 2024, 1(3): 27-31.
[6] 安卫军, 银建军, 滑松, 刘迪, 彭凌云.

TRMK5041水泥立磨粉磨系统优化升级 [J]. 水泥技术, 2024, 1(2): 13-18.

[7] 张亮, 魏红旗. 水泥粉磨系统的节能降耗实践[J]. 水泥技术, 2024, 1(2): 62-66.
[8] 桑圣欢, 闫伟, 罗超, 吴涛, 胡正夏 .

燃烧无烟煤水泥熟料生产线高效SNCR应用实例 [J]. 水泥技术, 2023, 1(6): 55-59.

[9] 徐文强, 卢琼琼, 曹昊. 生料辊压机终粉磨系统问题分析与优化方案[J]. 水泥技术, 2023, 1(5): 24-28.
[10] 谢文虎. 提升水泥技术装备运行能效水平的探索实践[J]. 水泥技术, 2023, 1(5): 33-37.
[11] 梁乾, 陶从喜, 邓乾, 胡斯亮, 何明海. 5 000t/d水泥熟料生产线烧成系统节能降耗改造[J]. 水泥技术, 2023, 1(4): 55-59.
[12] 王海, 胡晓东, 胥瀚, 王双军. ATOX50生料辊磨的节能降耗升级改造[J]. 水泥技术, 2023, 1(3): 56-60.
[13] 陈学勇, 陈廷伟, 钱伟, 许龙旭, 庞小平. 5 500t/d水泥熟料生产线烧成系统的技术改造[J]. 水泥技术, 2022, 1(4): 15-20.
[14] 刘小龙, 韩博文, 吴亮. 水泥窑节能降耗技术改造[J]. 水泥技术, 2022, 1(4): 66-71.
[15] 刘迪, 滑松, 豆海建, 赵剑波, 聂文海. ATOX50生料辊磨系统选粉机的改造[J]. 水泥技术, 2022, 1(3): 13-16.
[1] . Review and Prospect of Engineering Practice of Waste Disposal in Cement Kiln in China[J]. Cement Technology, 2018, 1(1): 17 -21 .
[2] DI Dongren, TAO Congxi, CHAI Xingteng. Revision of Cement Energy Consumption Standards and Energy Saving Technology(Ⅰ)[J]. Cement Technology, 2018, 1(1): 22 -26 .
[3] LIU Yonggang, GAO Hongwei, XIAO Guiqing. Design Method of Road Structure Using Lean Concrete Base[J]. Cement Technology, 2018, 1(1): 27 -31 .
[4] LIU Xu, LI Liang. Investigation of New Medium Temperature Wear-resistant Alloy Steel[J]. Cement Technology, 2018, 1(1): 32 -34 .
[5] MA Debao. Finite Element Analysis of Inverted Cone in Raw Meal Silo[J]. Cement Technology, 2018, 1(1): 35 -38 .
[6] HAN Zhongqi. [J]. Cement Technology, 2018, 1(1): 38 -48 .
[7] XIE Jianzhong, LIAN Xuewen. Analysis and Solution of Segregation of the Kiln Ash in Continuous Raw Meal Homogenization Silo#br#[J]. Cement Technology, 2018, 1(1): 49 -53 .
[8] GUAN Laiqing, HE Yongxian. [J]. Cement Technology, 2018, 1(1): 54 -59 .
[9] WEI Can, ZHANG Yuanyuan, AI Jun. Application of Cement Intelligent Control System in Overseas Projects[J]. Cement Technology, 2018, 1(1): 60 -64 .
[10] JIN Shuang. [J]. Cement Technology, 2018, 1(1): 72 -73 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
    PDF Preview