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水泥技术, 2026, 1(4): 45-49    doi: 10.19698/j.cnki.1001-6171.20264045
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5000t/d水泥熟料生产线湿法脱硫系统扩容升级技改

1 中建材装备集团有限公司合肥中亚环保科技有限公司,天津  300133 2 中建材装备集团有限公司天津水泥工业设计研究院有限公司,天津  300133

Capacity Expansion and Upgrading Renovation of Wet Desulfurization System for a 5 000t/d Cement Clinker Production Line

1 CNBM Equipment Group, Hefei Zhongya Environmental Protection Technology Co., Ltd. , Tianjin 300133, China; 2 CNBM Equipment Group, Tianjin Cement Industry Design & Research Institute Co., Ltd. , Tianjin 300133, China
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摘要 

针对某5 000t/d水泥熟料生产线湿法脱硫系统难以稳定满足烟气超低排放要求的问题,本文开展了湿法脱硫系统扩容升级技术改造研究。在对比单塔双循环、双塔串联及单塔原位扩容三种改造方案的基础上,确定采用单塔扩容改造方案,主要包括抬高脱硫塔体、新增喷淋层与循环泵、优化氧化风管管网、更换高效三级屋脊式除雾器、提高塔内运行液位等措施。改造后系统运行稳定,在入口SO2浓度≤2500mg/Nm3的工况下,出口SO2浓度稳定<35mg/Nm3,粉尘浓度<10mg/Nm3,脱硫效率达98.97%,各项指标均满足水泥行业超低排放要求。该改造方案利旧率高、占地面积小、实施便捷,可为场地受限的水泥熟料生产线脱硫系统升级提供工程参考。

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张舒予
邸贺敏
关键词:  石灰石-石膏湿法脱硫  脱硫塔扩容  屋脊式除雾器  设备防腐  超低排放    
Abstract: 

In view of the difficulty in stably meeting the ultra-low flue gas emission requirements of the wet flue gas desulfurization system of a 5000t/d cement clinker production line, this paper carries out a technical renovation study on the capacity expansion and upgrading of the wet flue gas desulfurization (WFGD) system. By comparing three renovation schemes, namely single-tower double circulation, double-tower series connection, and in-situ single-tower capacity expansion, the in-situ single-tower capacity expansion scheme is selected. The main renovation measures include elevating the desulfurization tower body, adding new spray layers and circulating pumps, optimizing the oxidation air pipe network, replacing the high-efficiency three-stage ridge-type demister, and raising the operating liquid level in the tower.After the renovation, the system runs stably. Under the working condition with the inlet SO2 concentration no more than 2500mg/Nm3, the outlet SO2 concentration is steadily lower than 35mg/Nm3, the dust concentration is less than 10mg/Nm3 and the desulfurization efficiency reaches 98.97%. All indexes fully comply with the ultra-low emission standards for the cement industry. Featuring a high equipment reuse rate, small floor area and convenient construction, the proposed renovation scheme can provide an engineering reference for the desulfurization system upgrading of cement clinker production lines with site space constraints.

Key words:  limestone-gypsum wet flue gas desulfurization    desulfurization tower capacity expansion    ridge-type demister    equipment anticorrosion    ultra-low emission
收稿日期:  2025-11-24      修回日期:  2026-07-25           出版日期:  2026-07-25      发布日期:  2026-07-25      整期出版日期:  2026-07-25
ZTFLH:  TQ172.6  
  X701.3   
通讯作者:  张舒予(1994—),男,硕士,工程师,主要从事烟气脱硫方向的设计和研究工作。    E-mail:  zhangshuyu@sinoma-tianjin.cn
引用本文:    
张舒予, 邸贺敏.

5000t/d水泥熟料生产线湿法脱硫系统扩容升级技改 [J]. 水泥技术, 2026, 1(4): 45-49.
Zhang Shuyu, Di Hemin.

Capacity Expansion and Upgrading Renovation of Wet Desulfurization System for a 5 000t/d Cement Clinker Production Line . Cement Technology, 2026, 1(4): 45-49.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20264045  或          http://www.cemteck.com/CN/Y2026/V1/I4/45
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