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水泥技术, 2026, 1(4): 50-55    doi: 10.19698/j.cnki.1001-6171.20264050
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水泥窑协同处置固危废湿法脱硫工艺优化改造实践

安徽海螺水泥股份有限公司宁国水泥厂,安徽  宁国  241312

Optimization and Renovation Practice of Wet Flue Gas Desulfurization Process for Solid and Hazardous Waste Co-processing in Cement Kilns

Ningguo Cement Plant, Anhui Conch Cement Co., Ltd. , Ningguo Anhui 241312, China 
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摘要 

水泥窑协同处置固危废导致烟气中有害物质浓度升高,对湿法脱硫系统的稳定、高效运行构成了挑战。本文分析了协同处置湿法脱硫系统面临的浆液中毒、设备腐蚀加剧、脱硫效率下降等问题;阐述了氯、氟、重金属等有害物质的来源及其在原料磨低温区、脱硫塔内浆液、脱硫废水回用三个层次上的富集路径与作用机理;结合工程实践,从设备防腐、废水零排放、自动化控制三个方面提出了优化改造方案。运行结果表明,实施工艺优化后,湿法脱硫效率可达98%以上,实现了废水零排放,年运行成本显著下降,可为同类工程脱硫系统设计及运维提供参考。

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周德刚
邹良鸿
关键词:  石灰石-石膏湿法脱硫  水泥窑  固危废  工艺优化  运维改造    
Abstract: 

The co-processing of solid and hazardous waste in cement kilns raises the concentration of harmful substances in flue gas, posing challenges to the stable and efficient operation of wet flue gas desulfurization systems. This paper analyzes the main operational problems of wet desulfurization systems during co-processing, including slurry poisoning, intensified equipment corrosion, and decreased desulfurization efficiency. The sources of harmful elements such as chlorine, fluorine, and heavy metals are clarified, and their multi-level enrichment pathways and action mechanisms are expounded from three aspects: the low-temperature area of the raw mill, slurry circulation in the desulfurization tower, and reuse of desulfurization wastewater. Combined with engineering practice, comprehensive optimization and renovation schemes are proposed from three perspectives of equipment anti-corrosion, wastewater zero discharge, and automatic control. The operation results show that the desulfurization efficiency exceeds 98% and full wastewater zero discharge is realized, with a significant reduction in annual operating cost. The research conclusions can provide a technical reference for the design, operation and maintenance of desulfurization systems in similar engineering projects.

Key words:  limestone-gypsum wet flue gas desulfurization    cement kiln    solid and hazardous waste    process optimization    operation and maintenance renovation
收稿日期:  2025-12-31      修回日期:  2026-07-25           出版日期:  2026-07-25      发布日期:  2026-07-25      整期出版日期:  2026-07-25
ZTFLH:  X781  
  TQ172.6  
通讯作者:  周德刚(1972—),男,硕士,工程师,主要从事水泥机械、节能环保降碳等研究。    E-mail:  conchzdg@sina.com
引用本文:    
周德刚, 邹良鸿.

水泥窑协同处置固危废湿法脱硫工艺优化改造实践 [J]. 水泥技术, 2026, 1(4): 50-55.
Zhou Degang, Zou Lianghong.

Optimization and Renovation Practice of Wet Flue Gas Desulfurization Process for Solid and Hazardous Waste Co-processing in Cement Kilns . Cement Technology, 2026, 1(4): 50-55.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20264050  或          http://www.cemteck.com/CN/Y2026/V1/I4/50
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