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       Volume 1 Issue 6, 25 November 2019 Previous Issue  
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    Experiment and Research
    Application of the Self-denitrification Technology for Cement Plant Burning Petcoke   Collect
    MA Jiaomei, PENG Xueping, DAI Zhongyuan, CHEN Jiarong, LIU Ruizhi
    Cement Technology, 2019, 1(6): 19-25.   doi:10.19698/j.cnki.1001-6171.20196019
    Abstract     PDF(2473KB)
     Gradient combustion self-denitrification technology is based on the principle characteristics of cement production itself,which can achieve a denitrification efficiency of 50%~70% and reduce the NOx emission to below 500mg/Nm3(@10%O2) and as low as 300mg/Nm3(@10%O2) when burning bituminous coal . However,there is some specific when cement production burning petcoke and the NOx emission reduction effect is necessary to study. The application of self-denitrification technology in Turkish cement project buring petcoke is introduced in this paper. Its background emission of more than  1 500mg/Nm3  can  be  reduced  to  below  800mg/Nm3  after  self-denitrification  technology application,and the direction of further optimization is analyzed and summarized.
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    Technical Progress of Cement Rotary Kiln and Development and Application of C Series Refractory Bricks(Ⅱ)
      Collect
    CHEN Youde, ZHANG Hao, XU Jinfu, YANG Zhongde, JIA Yuanping
    Cement Technology, 2019, 1(6): 26-30.   doi:10.19698/j.cnki.1001-6171.20196026
    Abstract     PDF(2575KB)
    The development process of cement kiln refractory brick standard was described, the VDZ B, ISO[π3] series brick features and C series of innovations was analyzed, the main technical data and the ratio of various series of brick was introduced, and the development trend of the refractory brick was forecasted. C series brick on the industrial test of nearly 40 kilns has been used of 8 000 t bricks, according to unit ton of clinker is about 0.6 kg brick to estimate, it is equivalent to about 12.5 million tons of cement clinker production. C series refractory brick type standard can meet the technical progress of precalcining kiln in China, and is superior to the existing international standards, which speeds up the process of Chinese cement production technology from big to strong.
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    Equipment Technology
    Application of the Roller Press Final Grinding System in the Production of Blast Furnace Slag and Steelmaking Slag Micropowder   Collect
    HOU Guofeng, WANG Xuemin, ZHANG Li, WU Weiguo, XU Fen
    Cement Technology, 2019, 1(6): 31-34.   doi:10.19698/j.cnki.1001-6171.20196031
    Abstract     PDF(2278KB)
    This paper summarizes several kinds of popular production technology of blast furnace slag and steelmaking slag micropowder, and introduces the final grinding system of roller press (RP), which developed by Tianjin Cement Industry Design & Research Institute Co., Ltd. and used for 300kt/a slag micropowder project of Bangxin Building Materials Co.,Ltd. and 600kt/a slag micropowder project of Zhongtai Building Materials Co., Ltd. The output of Bangxin project is 50~55t/h (dry basis) and power consumption of the system is less than 35kWh /t. The output of Zhongtai project is 86.6t/h (dry basis) and power consumption of the system is 34.69kWh/t. Compared with the vertical roller mill, the final grinding system of RP is more efficient in grinding blast furnace slag and steelmaking slag, and the power consumption is lower. In addition, the metal iron can be removed in time of production, reducing the wear of the roller surface, the repair cost of the RP is about one-half lower than vertical roller mill.
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    Modification and Optimization of Roller Press Cement Combined-grinding System   Collect
    MAN Gaopeng, WANG Junmei, YU Yuanyou, FAN Gang, XIAO Shengxing
    Cement Technology, 2019, 1(6): 35-37.   doi:10.19698/j.cnki.1001-6171.20196035
    Abstract     PDF(1871KB)
    Sinoma Xiangtan Cement Co., Ltd. has a 5 000tpd cement production line with 2 sets of roller press cement combined-grinding system. One of the system was designed as open-circuit ball mill. After putting into operation,this open-circuit grinding system appeared many problems such as high products temperature,low capacity,more power consumption etc. In 2018,in order to improve products quality and reduce power consumption,the company implemented modification and optimization on this system,mainly,modificated it to a closed-circuit ball mill system with a high efficiency dynamic separator. After commissioning period,the capacity achieved 200t/h and SPC is 33kWh/t for P·C32.5 type cement. When produce P·O42.5 type cement, the capacity is about 205t/h @360±15m2/kg blain, and NC 26%~27%. Moreover, this system can be production in open-circuit or closed-circuit mode alternatively according to the requirements. 
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    Dynamic Separator's Modular Design by Pro/E   Collect
    WANG Ye
    Cement Technology, 2019, 1(6): 38-41.   doi:10.19698/j.cnki.1001-6171.20196038
    Abstract     PDF(2992KB)
    This paper introduces the modular design method briefly, and proposes the principle of modular division. Every module is designed independently by Pro/E with the advantage as a parameterized modeling software, combined with the Top-Down design method. By assembling different modules with different functions, many kinds of separator could be realized. Practice has proven that this method could save workload and improve work efficiency greatly.
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    Cement Intelligent Manufacturing Production Management and Control by MES System   Collect
    LI Zhidan, TONG Rui, FENG Lanzhou
    Cement Technology, 2019, 1(6): 42-49.   doi:10.19698/j.cnki.1001-6171.20196042
    Abstract     PDF(3996KB)
    The general idea of intelligent construction of cement production and five aspects of intelligent cement plant construction are described. The intelligence from supplier to customer, from production to business (control), from design to service (engineering operation and maintenance) is constructed. The cement production framework builds intelligent digital factories around seven dimensions: production management, process management, energy management, quality management, safety management, equipment management, and supply chain management. After the implementation of the cement intelligent manufacturing production control MES system, it can realize the visual control of the whole process of cement production management, optimize the personnel structure, reduce the labor intensity, reduce the labor cost, and reduce the subjective participation in the production, testing, inspection and other production links. The production process effectively guarantees production stability and product quality, improves production system operation efficiency, eliminates safety hazards, reduces pollution waste discharge and operating costs, and provides strong support for efficient operation of production.
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    Discussion on the Matching and Measuring Method of Center Height Difference of Bearing Seat of Supporting Wheel   Collect
    BEN Daochun, ZHONG Jisong, LI Jinfeng, ZHOU Wenhua
    Cement Technology, 2019, 1(6): 50-56.   doi:10.19698/j.cnki.1001-6171.20196050
    Abstract     PDF(3513KB)
    According to the ambiguity of the detection method of the center height difference of the bearing seat of the supporting wheel in GB/T 32994-2016 "Rotary Kiln for Cement Industry" and JB/T 8916-2017 "Rotary Kiln", by the methods of the ambiguity analysis of the definition of the center height of the bearing seat, the analysis of the factors affecting the center height of the bearing seat at both ends of the bearing group and the problems existing in the traditional detection method , it put forward the reasonable detection method of bearing seat center height of rotary kiln supporting wheel, the matching method of bearing seat center height difference and the assembly inspection method of bearing group supporting wheel center height difference. The principle of paired detection is introduced, and the detection accuracy is analyzed. It is concluded that the center height of the ball center of the bearing seat can be measured by measuring the diameter of the oil groove, the diameter of the spherical surface and the depth of the bottom of the oil groove; the center height difference of the ball center of the bearing seat can be calculated by means of the auxiliary measuring frame; and the center height difference of the two ends of the bearing group can be calculated by measuring the dimensions of the parts of the bearing group; the detection method can not only be used for the center high qualified inspection of the bearing seat, but also for the matching of the center height difference of the bearing seat of the same bearing group , and the judgment of whether the center height is reworked can also be made through the matching inspection. The measurement and control methods make up for the vacancy of the detection method of the center height difference of the bearing seat in the standard, and revise the standard. It provides a reference basis and has a guiding significance for the detection of the difference between the central height of rotary kiln and the central height of the bearing seat.

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    Application of Minitab Software in X-ray Fluorescence Analysis   Collect
    WANG Qiang, HAN Jie, YANG Liu
    Cement Technology, 2019, 1(6): 65-70.   doi:10.19698/j.cnki.1001-6171.20196065
    Abstract     PDF(5716KB)
    This paper introduces the method of MSA evaluation of the commonly used fluorescence analysis system in cement enterprises using the measurement system analysis tool in Minitab software. The accuracy and accuracy evaluation tool in Minitab software was selected to evaluate the accuracy and accuracy of the fluorescence analysis system, and the stability of the fluorescence analyzer was monitored by single value control diagram. The results show that LY's limestone detection system is heavily biased, repeatability, and reproducibility and resolution meet the requirements.
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    Interference of High Order Harmonics to Power Supply System and its Solution   Collect
    XU Lu, CHEN Rong
    Cement Technology, 2019, 1(6): 71-73.   doi:10.19698/j.cnki.1001-6171.20196071
    Abstract     PDF(2482KB)
    The high order harmonic generated by frequency converter will cause additional loss in the power supply system, resulting in motor overheating, affecting the system safety and the service life and effect of compensation capacitor. By using active power filter, the average apparent power and transformer loss are reduced, the service life of the wire is improved, and the safe operation of the equipment is guaranteed.
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    Engineering Technology
    Problems and Solutions in Application of Building Structures in Cement Plant   Collect
    WANG Zhaoming
    Cement Technology, 2019, 1(6): 74-78.   doi:10.19698/j.cnki.1001-6171.20196074
    Abstract     PDF(5880KB)
     This paper analyzes the causes of vibration, abrasion and temperature stress commonly encountered in the use of cement plant buildings. It introduces various types of problems and actual corresponding disposal methods, and gives the corresponding countermeasures on design, constructions and application of cement plant buildings. 
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    BIM Technology
    Application of BIM Technology in EPC Engineering Project   Collect
    SUN Libo, LIU Tao, HU Yadong
    Cement Technology, 2019, 1(6): 79-83.   doi:10.19698/j.cnki.1001-6171.20196079
    Abstract     PDF(2621KB)
    In this study, the situation of information systems and key requirements of building information model (BIM) platform are analyzed. The development architecture and implementation method of the BIM platform are planned. In the end, the example of the BIM platform in Tianjin Cement Industry Desing & Research Institute Co., Ltd. is demonstrated.
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    Energy Conservation and Emission Reduction
    Present Situation of Waste Used in Cement Industry Abroad(Ⅰ)   Collect
    HAN Zhongqi
    Cement Technology, 2019, 1(6): 84-90.   doi:10.19698/j.cnki.1001-6171.20196084
    Abstract     PDF(3471KB)
    The main way to absorb waste in cement industry is to coordinated disposal in cement kiln. This paper introduces the research progress and successful cases in some countries over the past 30 years, the relevant laws and policies implemented by some countries, the risk assessment of "co-operative disposal" and the prevention and control of Dioxins and heavy metals, and so on. There have also been some developments in the study of the extension of waste consumption in the cement industry, such as refuse derived fuels and Minamata Convention on Mercury proposed by the international community. The theme of this paper is the social significance of using waste. In the last part of this paper, more than 20 hot words for waste consumption are listed.
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    Discussion on Water Balance in Wet Desulfurization Process of Flue Gas from Cement Kiln   Collect
    WANG Chunli
    Cement Technology, 2019, 1(6): 91-94.   doi:10.19698/j.cnki.1001-6171.20196091
    Abstract     PDF(3420KB)
    The limestone - gypsum wet desulfurization process and desulfurization of raw mill running and stopping states were introduced, and the water system of limestone - gypsum wet desulfurization process was analyzed. Taken 5 000tpd cement kiln flue gas limestone- gypsum wet desulfurization process as an example, the water yield of desulphurization system under two working conditions of raw mill running and stopping were calculated respectively, the suggestion of water balance in desulfurization system was put forward.
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    Technological Transformation of Electric Dust Collector for Cooler of Cement Clinker Production Line
      Collect
    GU Jinhua
    Cement Technology, 2019, 1(6): 95-98.   doi:10.19698/j.cnki.1001-6171.20196095
    Abstract     PDF(2722KB)
    The main technical characteristics of the electric bag composite dust collector are introduced, combined with the process characteristics of the original electric dust collector, the scope and work flow of the transformation project are determined, and the key points and technical requirements for the control project to be controlled are formulated. After the transformation, the cooler electric dust collection No.1 electric field has no longer equipment failure caused by electric field drop and other problems. The cold air valve and the grate cooler spray system added to the inlet of the dust collector effectively reduce the operating temperature of the precipitator, and extends the lifetime of the filter bag. After the transformation, the dust removal efficiency of the dust collector is greatly improved. And the average concentration of soot discharged from the cooler is reduced from 15.87 mg/m3 to 4.2 mg/m3.
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    Technical Transformation
    Seal Transformation of Big Gear Ring and Small Gear Shaft of Rotary Kiln   Collect
    WANG Xuezhong, LI Baoshu, SHANG Yaning, YANG Xiaoqiang
    Cement Technology, 2019, 1(6): 99-100.   doi:10.19698/j.cnki.1001-6171.20196099
    Abstract     PDF(4158KB)
    The reason of seal failure of big gear ring and small gear shaft of rotary kiln is analyzed. The solution of changing shaft end seal to labyrinth oil baffle with asbestos packing is put forward, which would effectively prevent the leakage of lubricating oil, greatly reduce the cost of lubrication, and avoid the tooth surface damage caused by lack of oil.
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    Troubleshooting of High Speed Shaft Bearing of Reducer   Collect
    HUANG Xinyun
    Cement Technology, 2019, 1(6): 101-102.   doi:10.19698/j.cnki.1001-6171.20196101
    Abstract     PDF(2890KB)
    The vibration value of roller mill reducer in our company had increased abnormally. After disassembly and inspection, it was found that the pitting corrosion and spalling of cylindrical roller bearings were serious. In the process of installing new bearings, there was a big deviation between the measured value and the test value of bearing axial clearance. After analysis and investigation, the pad was added for adjustment to make sure the clearance meet the technical requirements and then the problem was solved.
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