|
Modification of ATOX50 Raw Mill Classifier
Collect
LIU Di, HUA Song, DOU Haijian, ZHAO Jianbo, NIE Wenhai
Cement Technology, 2022, 1(3): 13-16.
doi:10.19698/j.cnki.1001-6171.20223013
The new generation of N-U classifier adopts a new design shape of rotor blade, which can meet the fineness requirements of different products by changing the blade angle, and the particle distribution of products can be effectively controlled. Because the separator's rotor blade is U-shaped, and pulling force is stronger, the classifier can reduce the pressure of classifier under the same level classifier efficiency. After modification, the feed rate increase by about 10.0%, the system power consumption of raw mill decrease by about 1.0 kW·h/t, the payback period is only one year, and the modification effect is remarkable.
Related Articles |
Metrics
|
|
Productivity Improvement of the Semi-final Grinding System of Cement Roller Press
Collect
LI Xiaojian
Cement Technology, 2022, 1(3): 17-21.
doi:10.19698/j.cnki.1001-6171.20223017
In the practical production of cement, the semi-final grinding system of the cement roller press exhibits a lot of problems, including the untimely and inaccurate material flow adjustment, incapability of a side baffle to guarantee the saturated work of the roller press, the limited size of the ventilation section of the V-type powder separator, inconvenience in the adjustment of cold air valve of eddy current separator, as well as the low working efficiency of the system. With careful analyses, a new type of automatic control feeding mechanism is adopted, a V-type powder concentrator is designed and installed, the ventilation channels are increased, and the overall dumping procedure is employed. All these optimizations lead to an increase in the working efficiency of the roller press, which finally could reach up to 90%, with stable performance. The output of P·O 42.5 cement can be stabilized above 190t/h, and the power consumption of the process is actually reduced by 2.21kW·h/t.
Related Articles |
Metrics
|
|
Optimization of the Screw Conveyor in the Pulverized Coal Preparation System
Collect
WANG Hai
Cement Technology, 2022, 1(3): 22-26.
doi:10.19698/j.cnki.1001-6171.20223022
The original coal powder preparation system used 3 sets of screw conveyor and 5 sets of electro-hydraulic push rod flat gate valve, which had lots of problems including complex process layout, large maintenance workload, high power consumption, kiln and calciner coal powder bunker control operation difficulty. After the reform, the new system is mainly composed of one through shaft screw conveyor, one adjustable three-way discharge valve and three electro-hydraulic push rod flat gate valve, which simplifies the original process system. It can be saved about 100,000 yuan from the annual maintenance cost, and 13,400 yuan from the annual power. At the same time, the kiln and calciner coal powder warehouse position adjustment is more flexible.
Related Articles |
Metrics
|
|
Upgrade Practice of Improving Production of PCY-S2020B Crusher
Collect
LIU Hongning, ZHAO Lei, LI Gang, LU Zhijun, WANG Xiao
Cement Technology, 2022, 1(3): 27-30.
doi:10.19698/j.cnki.1001-6171.20223027
In view of the low grade of limestone in the company's mines, high silicon content, strong toughness and not easy to be broken; low output of the crusher, serious wear of the hammer head and hammer disc; large motor startup vibration and high current when the motor is directly started, it was upgraded. By adopting changes in PCY- S2020B type crusher rotor drive form, optimization of the number and size of hammer heads, improvement of rotor structure and other measures have increased the output of the crusher, it ensured the safe and stable operation of the crusher equipment and the smooth progress of production, while reducing energy consumption and saving The production cost has been reduced, and considerable economic benefits have been achieved.
Related Articles |
Metrics
|
|
The Channel Design for Convenient Inspection of Cement Plant Power Station
Collect
ZHANG Fubin, GE Qiang, WANG Yanting, CHENG Gang
Cement Technology, 2022, 1(3): 49-51.
doi:10.19698/j.cnki.1001-6171.20223049
This paper introduces the purpose and main contents of power station inspection in cement plant, analyzes the reasons influencing the power station inspection, and puts forward the main factors that should be considered in the design of power station inspection channel in cement plant and design suggestions. The patrol channel should be defined in the design and planning stage of the cement plant power station. At the same time, the patrol channel should be smooth, the equipment should have a loose operating space, and the patrol route should be scientifically set to facilitate the patrol and ensure the safety of the patrol.
Related Articles |
Metrics
|
|
Development and Application of a New Type Airlock Valve in the Hopper Discharge
Collect
WEI Zhensheng, JI Meng, SHAN Xiuyong, WEI Yang
Cement Technology, 2022, 1(3): 73-78.
doi:10.19698/j.cnki.1001-6171.20223073
This paper introduced the working principle of electric curved valve, double curved electric-hammer valve and pneumatic-hammer flap valve. The weakness of these traditional valves has been analyzed in practical production. Base on the above research, we developed a new type of double-layer pneumatic gate valve. The double-layer pneumatic gate valve is composed of two upper and lower body and "middle box". It has the characteristics of flexible switch and good airlock effect. The valve is provided with an "escape" mechanism to prevent the clinker powder from blocking the valve plate. The opening and closing time of the gate can be adjusted by the PLC controller, and so the automatic control function of "automation, zero failure, zero leakage and maintenance-free" is realized.
Related Articles |
Metrics
|
|
Discussion on Damaged Mechanism at Air Position of Concrete Pole in Saline Soil Area of Xinjiang#br#
Collect
LIAO Mengke, LIANG Gang, FU Lin, ZENG Ning, ZHOU Yang
Cement Technology, 2022, 1(3): 92-96.
doi:10.19698/j.cnki.1001-6171.20223092
X-ray diffraction(XRD) analysis was applied to the damaged concrete specimen at the air position of concrete pole in the saline soil area (Hotan area) of Xinjiang, it was found that ettringite, calcium carbonate and other hydration products existed in the concrete sample, indicating that the concrete was subjected to sulfate attack and carbonation. Phenolphthalein reagent analysis showed that the carbonation of concrete specimen was very severely, and the carbonation depth of concrete was from the surface of the concrete to the surface of the steel bar, causing the steel reinforcement was corroded. The based concrete was prepared with low water binder ratio (below 0.4) and mixed with fly ash, silica fume and other admixtures, which could improve the strength of the concrete. The durability of concrete poles could also be improved by using slow cooling during steam curing process.
Related Articles |
Metrics
|
|