Gradient
combustion technology divides the furnace space of the calciner into functional
partitions through multi-stage control of the air inlet, feeding, and coal
injection, establishing a combustion atmosphere environment of "strong
lean oxygen reduction zone - weak lean oxygen reduction zone - combustion
zone", thereby achieving source emission reduction of NOX. This article
develops an online gradient combustion calciner and a supporting swirl
dispersion burner, which can increase the residence time of the strong reduction
zone to 2.5~3.0 seconds and improve the self denitrification effect. The
application of this technology in the Tengzhou Dongguo production line shows
that, the self denitrification efficiency can reach over 70%, the stable
control of NOX at the outlet of the calciner is below 260mg/Nm3, and the NOX
emission control of the chimney gas is 30~50mg/Nm3. the dosage of ammonia water
used in the clinker production is less than 2.5kg/t, achieving low-cost and
ultra-low emission of NOX in cement kiln flue gas.