辊压机半终粉磨,轻质衬板,均匀布料,工艺优化,节能降耗 ," /> 辊压机半终粉磨,轻质衬板,均匀布料,工艺优化,节能降耗 ,"/> roll press semi-final grinding, lightweight liner,uniform material distribution,process optimization,energy saving and consumption reduction ,"/> <p class="MsoNormal"> 单动选双圈流水泥粉磨系统节能改造实践
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水泥技术, 2025, 1(2): 38-42    doi: 10.19698/j.cnki.1001-6171.20252038
  装备技术 本期目录 | 过刊浏览 | 高级检索 |

单动选双圈流水泥粉磨系统节能改造实践

永登祁连山水泥有限公司,甘肃  永登  730301

Practice of Energy-saving Renovation for Single-drive Double-circle Flow Cement Grinding System

 Yongdeng Qilianshan Cement Co., Ltd. , Yongdeng Gansu 730301, China

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摘要 

为进一步实现节能降耗,对水泥生产单动选双圈流水泥粉磨系统进行了多项优化改造,采取了将辊压机堆焊辊套更换为柱钉辊套、球磨机采用轻型衬板和Z”型高效活化环、调整磨内研磨体级配、更换高效节能风机、提升物料布料均匀性、改善粉磨车间生产工况、优化系统工艺参数等措施。改造后,系统运行良好,产品质量稳定可控。生产P·O42.5普通水泥时,系统产量提升至260t/h,水泥制备工序电耗降至24.8kW·h/t,达到了国家一级能耗限额标准,节能效果显著,为水泥行业粉磨系统的节能降耗改造提供了参考。

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刘小龙
李万述
王靖善
关键词:  辊压机半终粉磨')" href="#">

辊压机半终粉磨  轻质衬板  均匀布料  工艺优化  节能降耗     

Abstract: 

To further achieve energy conservation and consumption reduction, multiple optimization measures were implemented for the single-drive double-circle flow cement grinding system in cement production. These included replacing overlay welded roller sleeve of the roller press with studded roller sleeves, adopting lightweight liners and "Z"-type high-efficiency activation rings in the ball mill, adjusting the grinding media gradation, upgrading to high-efficiency energy-saving fans, improving material distribution uniformity, enhancing production conditions in the grinding workshop, and optimizing system process parameters. Post-optimization, the system demonstrated stable operation and consistent product quality. When producing P·O42.5 ordinary cement, the system output increased to 260t/h, and the power consumption of the cement grinding process decreased to 24.8kW·h/t, meeting China's national first-level energy consumption limit standard. The significant energy-saving effects provide valuable reference for energy efficiency improvements in cement industry grinding systems.

Key words:  roll press semi-final grinding')" href="#">

roll press semi-final grinding    lightweight liner    uniform material distribution    process optimization    energy saving and consumption reduction

收稿日期:  2024-09-04      修回日期:  2025-03-25           出版日期:  2025-03-25      发布日期:  2025-03-25      整期出版日期:  2025-03-25
ZTFLH:  TQ172.632.5   
   
引用本文:    
刘小龙, 李万述, 王靖善.

单动选双圈流水泥粉磨系统节能改造实践 [J]. 水泥技术, 2025, 1(2): 38-42.
LIU Xiaolong, LI Wanshu, WANG Jingshan.

Practice of Energy-saving Renovation for Single-drive Double-circle Flow Cement Grinding System . Cement Technology, 2025, 1(2): 38-42.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20252038  或          http://www.cemteck.com/CN/Y2025/V1/I2/38
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