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水泥技术, 2023, 1(4): 28-33    doi: 10.19698/j.cnki.1001-6171.20234028
  装备技术 本期目录 | 过刊浏览 | 高级检索 |
篦冷机高温篦板使用失效原因分析及解决方案
 天山水泥股份有限公司,上海  200126
Failure Analysis and Solution of High Temperature Grate Plates in Grate Cooler
 Tianshan Cement Co., Ltd. , Shanghai 200126, China
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摘要 随着篦冷机高温篦板使用量的快速增长,叶片断裂、磨损、弯曲等失效问题日益突出。通过对篦冷机高温篦板失效状态进行分类及原因分析,提出了改进思路,研发了具有更好高温力学性能的新材料篦板,优化了篦板结构,并采用精密(失蜡)工艺及无损RT射线进行了新材料篦板铸造及质量检测。优化升级后的高温篦板在使用一年后,篦板叶片基本无磨损和变形,整体应用情况良好。
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张忠圆
关键词:  高温篦板  高效急冷斜坡技术  精密铸造  质量检验

    
Abstract: With the rapid growth of the usage of high-temperature grate plates in grate coolers, failure problems such as blade breakage, wear, and bending had become increasingly prominent. Through classifying and analyzing the failure state of high-temperature grate plates, improvement ideas were proposed. New material with better high-temperature mechanical properties was developed, the structure of the grate plate was optimized, and precision (lost wax) technology and non-destructive RT ray was used for new material casting and quality inspection. After one year of utilization, the optimized and upgraded high-temperature grate plate blades were basically free from wear and deformation, and the overall application was in good condition.
Key words:  high temperature grate plate    efficient rapid cooling slope technology    precision casting    quality inspection
收稿日期:  2023-06-01      修回日期:  2023-07-25           出版日期:  2023-07-25      发布日期:  2023-07-25      整期出版日期:  2023-07-25
ZTFLH:  TQ172.622.4  
引用本文:    
张忠圆. 篦冷机高温篦板使用失效原因分析及解决方案[J]. 水泥技术, 2023, 1(4): 28-33.
ZHANG Zhongyuan. Failure Analysis and Solution of High Temperature Grate Plates in Grate Cooler. Cement Technology, 2023, 1(4): 28-33.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20234028  或          http://www.cemteck.com/CN/Y2023/V1/I4/28
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