Please wait a minute...
水泥技术, 2026, 1(2): 16-22    doi: 10.19698/j.cnki.1001-6171.20262016
  数字智能 本期目录 | 过刊浏览 | 高级检索 |
砂石骨料生产线工艺流程设计模拟系统软件的研究与应用
中国建材装备集团有限公司天津水泥工业设计研究院有限公司,天津  300133
Research and Application on Process Design and Simulation System Software for Sand and Aggregate Production Line
 CNBM Equipment Group, Tianjin Cement Industry Design & Research Institute Co., Ltd. , Tianjin 300133, China 
下载:  PDF (3896KB) 
输出:  BibTeX | EndNote (RIS)      
摘要 在砂石行业产能过剩矛盾加剧及环保政策日趋严格的背景下,砂石骨料生产线设计面临着效率提升与精细化管理的双重挑战。传统的砂石骨料生产线设计方法依赖人工经验,存在产品比例计算值偏差大、设备选型不合理、设计周期冗长等问题。本研究基于完备的工艺设备数据库,开发了一套砂石骨料生产线工艺流程设计模拟系统软件,集成了工艺设计流程图智能绘制、产品比例动态计算、产品粒度分布曲线自动分析及主机设备选型优化等功能,可支持多模式产品方案灵活切换。华东地区某300万吨/年石灰石骨料生产线项目验证表明,应用该软件后,设计效率提升约100%,设备选型准确率达92%,显著增强了砂石骨料生产线的市场适应性,为砂石骨料生产线项目的数字化、智能化设计提供了可靠技术支撑。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
王荣
关键词:  砂石骨料  智能控制软件  工艺流程设计  设备选型  数字化转型    
Abstract: 
In the context of the intensifying overcapacity contradiction and increasingly stringent environmental protection policies in the sand and gravel industry, the design of sand and gravel aggregate production lines is confronted with the dual challenges of efficiency improvement and refined management. Traditional design methods for aggregate production lines rely on manual experience, which rely on manual experience, are associated with problems such as large deviations in product proportion calculations, unreasonable equipment selection, and lengthy design cycles. Based on a comprehensive database of process equipment, this study developed a set of process design and simulation system software for sand and gravel aggregate production lines, which integrates functions including intelligent drawing of process design flowcharts, dynamic calculation of product proportions, automatic analysis of product particle size distribution curves, and optimization of main equipment selection. The software is capable of supporting flexible switching between multiple modes of product schemes.Verification by a limestone aggregate production line project with an annual output of 3 million tons in East China shows that after the application of this software, the design efficiency is improved by approximately 100%, and the accuracy rate of equipment selection reaches 92%. This significantly enhances the market adaptability of the production line, providing reliable technical support for the digital and intelligent design of sand and gravel aggregate production line projects.
Key words:  sand and aggregate    intelligent control software    process flow design    equipment selection    digital transformation

收稿日期:  2025-07-11      修回日期:  2026-03-25           出版日期:  2026-03-25      发布日期:  2026-03-25      整期出版日期:  2026-03-25
ZTFLH:  TP273  
  TU521.1  
基金资助: 工业和信息化部项目:原材料行业工业互联网赋能与公共服务平台
通讯作者:  王荣(1985—),女,硕士,高级工程师,主要从事智慧矿山、智能爆破及智能设计系统软件研究。    E-mail:  wangrong0820@qq.com
引用本文:    
王荣. 砂石骨料生产线工艺流程设计模拟系统软件的研究与应用[J]. 水泥技术, 2026, 1(2): 16-22.
WANG Rong. Research and Application on Process Design and Simulation System Software for Sand and Aggregate Production Line. Cement Technology, 2026, 1(2): 16-22.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20262016  或          http://www.cemteck.com/CN/Y2026/V1/I2/16
[1] 姚昊, 姚欣宜. 骨料生产线火灾自动报警系统设计[J]. 水泥技术, 2026, 1(2): 84-88.
[2] 李显涛, 唐忠华, 严顺金, 钟利伟. 智能设备管理系统在水泥行业的应用探讨[J]. 水泥技术, 2026, 1(2): 7-15.
[3] 杨志明, 宋留庆, 刘永亮, 邵树阳, 蔡晓亮.

立磨机制砂工艺在精品骨料智能化生产线的应用 [J]. 水泥技术, 2025, 1(6): 18-26.

[4] 赵翔. 硬岩骨料生产线破碎方案选型计算方法探讨[J]. 水泥技术, 2025, 1(5): 84-88.
[5] 杨自成. 水泥装备制造业的数智转型路径思考[J]. 水泥技术, 2025, 1(5): 24-30.
[6] 陈军, 李聪, 宋留庆, 王涛, 刘洋. 采用薄层灰岩生产精品砂石骨料的应用实践[J]. 水泥技术, 2025, 1(1): 50-57.
[7] 师华东.

基于移动胶带机的定量自动装车系统设计 [J]. 水泥技术, 2023, 1(6): 76-81.

[8] 石洋, 张丽美, 戴丽丽.

水泥装备智能运维探讨 [J]. 水泥技术, 2023, 1(6): 29-35.

[9] 鞠召会, 张良宏, 邵青, 杨春, 侯国锋. 4 500t/d水泥熟料生产线原料粉磨系统改造方案设计与实践[J]. 水泥技术, 2023, 1(5): 18-23.
[10] 师华东. 骨料生产线司机自助定量装车系统设计[J]. 水泥技术, 2023, 1(4): 72-79.
[11] 张煜, 丛嘉庆, 高宇. 有源滤波装置容量计算与设备选型[J]. 水泥技术, 2023, 1(1): 84-88.
[12] 李小波, 廖正彪, 樊波.
精品机制砂石骨料生产线的工艺及设备探讨
[J]. 水泥技术, 2019, 1(3): 69-76.
[13] 王烨, 贾长付, 褚旭, 许芬.
动静态空气筛分机的结构设计及应用
[J]. 水泥技术, 2014, 1(6): 75-77.
[14] 廖正彪, 宋忠元, 李海英, 张巍川.
牛背脊人工砂石骨料干法生产系统的设计和运行
[J]. 水泥技术, 2013, 1(5): 95-98.
[15] 杨路林. 水泥厂河港码头与装卸设备选型[J]. 水泥技术, 2004, 1(5): 54-55.
No Suggested Reading articles found!
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
    PDF Preview