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水泥技术, 2026, 1(2): 7-15    doi: 10.19698/j.cnki.1001-6171.20262007
  数字智能 本期目录 | 过刊浏览 | 高级检索 |
智能设备管理系统在水泥行业的应用探讨
1 邦业(杭州)智能技术有限公司,浙江  杭州  310012; 2 宜宾瑞兴实业有限公司,四川  宜宾  644000 3 攀枝花瑞达水泥有限公司,四川  攀枝花  617000
Discussion on the Application of Intelligent Equipment Management Systems 
1 Bangye (Hangzhou) Intelligent Technology Co., Ltd. , Hangzhou Zhejiang 310012, China;

2 Yibin Ruixing Industrial Co., Ltd. , Yibin Sichuan 644000, China; 

3 Panzhihua Ruida Cement Co., Ltd. , Panzhihua Sichuan 617000, China

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摘要 
随着“中国制造2025”战略的深入推进,传统制造业的数字化转型已成为提升企业核心竞争力的关键。水泥行业作为典型的传统制造业,长期面临着设备管理方式落后、非计划停机频繁、数据价值挖掘不足、运维成本高及安全生产压力大等痛点问题。本文以水泥工厂智能设备管理系统建设项目为研究对象,阐述了系统“采集层-数据层-应用层”的总体架构,详细介绍了在线监测、视频智能分析、智能诊断与运维管理平台等核心模块的应用实践,并进一步分析了系统应用成效。结果表明,该系统可使巡检效率提升50%以上、非计划停机次数减少70%、年均运维成本降低25%~35%,显著增强了安全生产保障能力,为水泥行业设备管理数字化转型提供了可行的技术方案与实施路径。
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李显涛
唐忠华
严顺金
钟利伟
关键词:  设备管理系统  预测性维护  智能诊断  视频识别  数字化转型    
Abstract: 
With the advancement of the "Made in China 2025" strategy, the digital transformation of traditional manufacturing has become a key factor in enhancing the core competitiveness of enterprises. As a typical traditional manufacturing sector, the cement industry has long faced challenges such as outdated equipment management methods, frequent unplanned downtime, insufficient data value mining, high operation and maintenance costs, and significant pressure on safety production. This paper takes the intelligent equipment management system construction project in a cement plant as the research subject. It elaborates on the system's overall "acquisition layer, data layer, and application layer" and details the practical application of core modules such as online monitoring, intelligent video analysis, intelligent diagnostics, and operation and maintenance management platforms. The effectiveness of the system is also analyzed. The results indicate that the system can improve inspection efficiency by more than 50%, reduce unplanned downtime by 70%, lower annual operation and maintenance costs by 25%~35%, and significantly enhance safety production assurance capabilities. This provides a feasible technical solution and implementation path for the digital transformation of equipment management in the cement industry.
Key words:  equipment management system    predictive maintenance    intelligent diagnostics    video recognition    digital transformation
收稿日期:  2025-08-14      修回日期:  2026-03-25           出版日期:  2026-03-25      发布日期:  2026-03-25      整期出版日期:  2026-03-25
ZTFLH:  TQ172.6  
通讯作者:  李显涛(1989—),男,本科,助理工程师,主要从事水泥厂设备管理系统开发研究。    E-mail:  444638898@qq.com
引用本文:    
李显涛, 唐忠华, 严顺金, 钟利伟. 智能设备管理系统在水泥行业的应用探讨[J]. 水泥技术, 2026, 1(2): 7-15.
LI Xiantao, TANG Zhonghua, YAN Shunjin, ZHONG Liwei. Discussion on the Application of Intelligent Equipment Management Systems . Cement Technology, 2026, 1(2): 7-15.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20262007  或          http://www.cemteck.com/CN/Y2026/V1/I2/7
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