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水泥技术, 2026, 1(2): 46-52    doi: 10.19698/j.cnki.1001-6171.20262046
  节能降碳 本期目录 | 过刊浏览 | 高级检索 |
气凝胶复合隔热材料在水泥窑系统的应用及效果探讨
1 泰山中联水泥有限公司,山东  泰安  271413; 2 中材高新材料股份有限公司,北京  100036; 3中国建材装备集团有限公司天津水泥工业设计研究院有限公司,天津  300133
Application and Effect Analysis of Aerogel Composite Thermal Insulation Material in Cement Kiln System

1 China United Cement Taishan Co., Ltd. , Tai'an Shandong 271413,China;

2 Sinoma Advanced Materials Co., Ltd. , Beijing 100036,China; 

3 CNBM Equipment Group, Tianjin Cement Industry Design & Research Institute Co., Ltd. , Tianjin 300133, China 


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摘要 
为推进水泥行业节能降碳,在水泥生产线烧成系统改造中首次大面积应用了气凝胶复合隔热材料,采用了“气凝胶+硅酸钙板”的复合隔热材料配置。通过实测改造后的设备外表面温度,并与国内同规格 A、B 水泥生产线烧成系统运行情况进行对比可知,应用气凝胶复合隔热材料可显著降低设备表面温度及系统热耗;同时,该生产线通过配置温度智能远程监控系统,大幅提升了测温智能化水平与数据准确性。研究还发现,托砖板、锚固件处存在热桥效应,后期需进行针对性优化。本研究证实了气凝胶复合隔热材料在水泥行业的应用兼具优异的隔热效果与显著的经济效益,具备良好的推广价值。

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田洪明
王晗之
张伟
武晓萍
马娇媚
关键词:  气凝胶  水泥窑  隔热保温  热桥效应  节能降碳    
Abstract: 
To advance energy conservation and carbon reduction in the cement industry, aerogel composite thermal insulation materials were first applied on a large scale in the renovation of the kiln system of this production line, adopting a composite configuration of "aerogel + calcium silicate board". By measuring the external surface temperature of the equipment after the transformation and comparing it with domestic plants A and B of the same specification, the results show that the aerogel composite thermal insulation material can significantly reduce the equipment surface temperature and the heat consumption of the production line. Meanwhile, the project's intelligent remote temperature monitoring system has improved the intelligence of temperature measurement and data accuracy. The study also identified thermal bridge effect at the brick support plates and anchors, indicating a need for targeted manner in the later stage. This research confirms that aerogel composite thermal insulation materials have both excellent thermal insulation effect and significant economic benefits in the cement industry, and have good promotion value.
Key words:  aerogel    cement kiln    thermal insulation    thermal bridge effect    energy saving and carbon reduction

收稿日期:  2025-07-21      修回日期:  2026-03-25           出版日期:  2026-03-25      发布日期:  2026-03-25      整期出版日期:  2026-03-25
ZTFLH:  TU528  
  TQ172.6   
通讯作者:  田洪明(1978—),男,本科,高级工程师,主要从事水泥厂生产工艺管理。    E-mail:  13953861080@163.com
引用本文:    
田洪明, 王晗之, 张伟, 武晓萍, 马娇媚. 气凝胶复合隔热材料在水泥窑系统的应用及效果探讨[J]. 水泥技术, 2026, 1(2): 46-52.
TIAN Hongming, WANG Hanzhi, ZHANG Wei, WU Xiaoping, MA Jiaomei. Application and Effect Analysis of Aerogel Composite Thermal Insulation Material in Cement Kiln System. Cement Technology, 2026, 1(2): 46-52.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20262046  或          http://www.cemteck.com/CN/Y2026/V1/I2/46
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