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       Volume 1 Issue 3, 25 May 2019 Previous Issue  
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    Experiment and Research
    Research and Application of the Cement Low-energy Consumption Burning Technology   Collect
    MA Jiaomei, PENG Xueping, DI Dongren, ZHAO Liang, CHEN Changhua, LI Bo, WANG Wei
    Cement Technology, 2019, 1(3): 21-28.   doi:10.19698/j.cnki.1001-6171.20193021
    Abstract     PDF(4487KB)
    Since the scientific research project of "Research and Development of Technology and Equipment for the Second Generation New Dry Process Cement Production Line" was officially launched in 2012, breakthroughs have been made in low energy consumption burning technology of cement. Reynolds stress model with anisotropic treatment was used to study the separation efficiency, pressure reduction and heat transfer mechanism of the cyclone. A combined preheater with weak vortex and low resistance and multi-stage reconstruction was developed. The outlet temperature of the preheater was less than 260℃ and the pressure was less than 5 200Pa. The self-developed CFD test platform for calciner solves the well-known technical problem of pole processing under unstructured grid in cylindrical coordinates in computer simulation development, realizes 360° full-field simulation of flow field, particle field, temperature field and component field. The self-denitrification gradient combustion decomposition furnaces developed by this model and denitrification air ducts can pass through three tertiary air distribution. The amount of ammonia in SNCR can be reduced to less than 0.6m3/h. The three-dimensional simulation technology of the cooler can qualitatively guide the research and development work. The porous medium heat transfer model can qualitatively study the position and shape of the air intake. This part of the work is original work, which has not been reported at home and abroad. The optimized total blast volume of the fourth generation cooler is 1.872 0 Nm3/kg clinker, the heat recovery efficiency is up to 75%, and the residual heat power generation of the cooler of the middle roller crusher is up to 18 kWh/t clinker. The cement kiln system with integrated application technology achieves 2 694.0kJ/kg clinker with self-denitrification efficiency of more than 50%, and coal saving rate is more than 10% compared with the admittance value of new enterprises according to energy consumption quota standard. Taking the 2×5 500t/d production lines of M plant as an reference, each year it can save 58.2 thousand tons of standard coal, generate 90.75 million kWh from the waste heat recovery, reduce 158 thousand tons of CO2 emission and 1 000 tons of NOx emission, making 100 million CNY of increased profits. Individual technologies are used in technological renovation projects to increase production, save energy and reduce emissions.
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    BIM Technology
    Study on the Application of BIM Technology in EPC Projects Management   Collect
    HU Yadong, YANG Chao, LIU Tao, SUN Libo
    Cement Technology, 2019, 1(3): 29-32.   doi:10.19698/j.cnki.1001-6171.20193029
    Abstract     PDF(3901KB)
    In the process of industrial EPC project management, the traditional design methods, the independence between process design, architecture design and structure design etc, the lack of efficiency, precise coordination and interaction, the extensive project management and low information level increase the cost of management and the waste of resources. The EPC project management method based on BIM, by structuring a BIM platform to promote the coordination and data transmission between design department, procurement logistics department and construction site, and to control the project progress (4D) and expenses (5D) effectively, so that the company can enhance its macro control on project management with cost decreasing and benefit increasing. Through the application of 6D technology, the information management on production, operation and maintenance can be realized.
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    Grinding Technology
    Application of Intelligent Optimal Control System for Cement Grinding   Collect
    WEI Can, YU Litao, TONG Rui, WANG Chunliang
    Cement Technology, 2019, 1(3): 33-39.   doi:10.19698/j.cnki.1001-6171.20193033
    Abstract     PDF(5130KB)
    Intelligent optimization control system for cement grinding developed by the Sinoma & Bonyear (Hangzhou) Intelligent Technology Co., Ltd. adopts one-key start-stop technology, advanced control technology based on predictive model control and on-line particle size analyzer. The organic combination of the three realizes the automatic control of the whole process of cement grinding, all working conditions and unattended operation. The implementation of intelligent optimization control system for cement grinding enables the system to operate under the most economical and optimal parameters. The start-up time of the system is shortened from 10~15 minutes to 5 minutes, which improves the working condition of the cement grinding system. The standard deviation of the fluctuation of the stable flow silo is reduced by more than 70%. The standard deviation of residual sieve at 45 micron is reduced from 0.97 to 0.75. The qualified rate of the specific surface area is 100%, and the average power consumption of the three main equipments is reduced by 1.1 kWh/t .
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    Technical Characteristics and Application of TRMS60.3 Slag Roller Mill   Collect
    CAI Xiaoliang, LIU Chuansheng, DING Zaizhen, ZHAO Jianbo, CHEN Xinzi, GAO Yunxiang, WANG Qian
    Cement Technology, 2019, 1(3): 40-44.   doi:10.19698/j.cnki.1001-6171.20193040
    Abstract     PDF(5381KB)
    The technical characteristics and process flow of slag roller mill are introduced. The application of TRMS60.3 slag roller mill with annual output of 1.5 million tons in the production line of Yuansheng Mineral Powder is detailed in Fangchenggang of Guangxi. The production line has high operation rate-more than 95% per year and low power consumption - less than 32 kWh/t every day, due to remote on-line monitoring and fault diagnosis system. The successful running of the production line makes a major breakthrough in the field of large slag mill in China.
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    Application Analysis of Raw Roller Mill Modification by N-U Classifier   Collect
    LIU Di, DOU Haijian, NIE Wenhai, CHAI Xingteng, WANG Qi, SONG Liuqing, LV Kexin
    Cement Technology, 2019, 1(3): 45-47.   doi:10.19698/j.cnki.1001-6171.20193045
    Abstract     PDF(1570KB)
    Tianjin Cement Industry Design & Research Institute Co., Ltd. developed the N-U shape classifier which use the newest shape blade, it can control the particle size distribution of product by changing the blade angle and classifier efficiency. The classifier of raw mill in Hebei QianBao Special Cement Co., Ltd. is modificated to N-U shape classifier. It shows that feeder of VRM increase 18.7%, the system power consumption of raw mill decrease about 5.0kWh/t, the payback cycle is only one year. The remarkable effect of N-U shape classifier application made a foundation for raw mill modification in the future.
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    Equipment Technology
    Application Research of Ultrasonic Nondestructive Testing (UT) on Large Castings of Rotary Kiln
      Collect
    LIU Xu, CHEN Tingwei, LU Huawu, XU Longxu
    Cement Technology, 2019, 1(3): 48-50.   doi:10.19698/j.cnki.1001-6171.20193048
    Abstract     PDF(2291KB)
    In the manufacturing process, large castings (such as belts and large ring gears) on the rotary kiln usually used Ultrasonic Non-destructive Testing (UT) to inspect the internal quality of the casting. However, large castings with acceptable UT inspection still have 3% cracking failure during running. In response to this problem, the quality control plan was revised, the casting modeling process was reviewed, the quality of the casting was ensured from the source, the UT detection method was improved, and the defects that did not exceed the standard were evaluated to avoid the occurrence of small probability cracking events of large castings with acceptable quality.
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    How to Do a Good Job in Supervision of Cement Equipment   Collect
    QI Yue
    Cement Technology, 2019, 1(3): 51-58.   doi:10.19698/j.cnki.1001-6171.20193051
    Abstract     PDF(7427KB)
    The article has described the significance of supervision of the cement equipments, introduced the supervision methods, processes, how to prepare the supervision plan, and done some interpretation as to the actual cases. Only the structure characteristics of the equipment under supervision are fully understood, the relevant inspection standards and technical methods are mastered, and carried out according to the supervision plan, constantly summarizing experience, we will obtain good working results.
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    Fault Analysis and Treatment of Grate Cooler Accumulating “snowman”   Collect
    ZHAO Xiaodong
    Cement Technology, 2019, 1(3): 65-68.   doi:10.19698/j.cnki.1001-6171.20193065
    Abstract     PDF(940KB)
    The influences of the quality of the original and combustion materials, liquid phase quantity of clinker, flying sand, grate cooler and pulverized coal burner on the “snowman” are analyzed. Put forward the control of the quality of the original and combustion materials, control of clinker batching scheme, the correct operation of grate cooler and pulverized coal burner and other corresponding treatment technical measures. The production practice effect after implementing the improvement measures is summarized. 
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    Discussion on the Technology and Equipment of Fine Mechanism Aggregate Production Line   Collect
    LI Xiaobo, LIAO Zhengbiao, FAN Bo
    Cement Technology, 2019, 1(3): 69-76.   doi:10.19698/j.cnki.1001-6171.20193069
    Abstract     PDF(2745KB)
    Taking an aggregate project as an example, this paper expounds the overall solution of a certain type of high-quality machine-made aggregate production line, which involves the introduction of process flow, equipment configuration scheme, equipment combination mode, general layout, electronic control equipment, dust removal facilities, storage and transportation system, etc. The purpose is to provide a process control link. The overall design idea of the sand aggregate production line is helpful to obtain high quality sand aggregate products and make the output ratio more reasonable.
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    Waste Heat Power Generation
    Analysis for Power Comsumption Rate Calculation Method of WHR Power Station   Collect
    WU Meng
    Cement Technology, 2019, 1(3): 77-80.   doi:10.19698/j.cnki.1001-6171.20193077
    Abstract     PDF(2031KB)
    The calculated value of power consumption rate  often deviates greatly from the actual value in design stage of cement plant's WHR power station, that will affect the economic evaluation in the project initiation stage and the technical competitiveness in the project quotation stage. Based on the analysis of the WHR power station running conditions, the load types are divided in detail, and then the calculation method of power consumption rate is improved. Compared with the actual value, the error of the improved calculation method is about 3%.
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    Energy Conservation and Emission Reduction
    Discussion on Ultra-low Emission Technology of Cement Kiln Flue Gas (Ⅱ)   Collect
    WANG Zuojie
    Cement Technology, 2019, 1(3): 81-88.   doi:10.19698/j.cnki.1001-6171.20193081
    Abstract     PDF(4205KB)
    The three main indexes of dust, nitrogen oxides and sulfur dioxide in flue gas of cement industry, their ultra-low emission limits, feasibility study of technical route and practical effect of the indexes are comprehensively introduced. This paper mainly refers to the route and measures of ultra-low emission of coal-fired boilers, makes use of the continuous development and progress of new materials and technologies, and combines the characteristics of cement production process and flue gas, puts forward a new comprehensive implementation idea which takes into account cement production, energy saving and consumption reduction and ultra-low emission.
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    Present Situation and Prospect of Exhaust Gas Denitrification Technology in Cement Kiln   Collect
    FEI Mingming, CUI Lei, SU Chuanhao, YIN Hua
    Cement Technology, 2019, 1(3): 89-94.   doi:10.19698/j.cnki.1001-6171.20193089
    Abstract     PDF(3907KB)
    In recent years, the state has become more and more stringent requirements for denitrification and emission reduction in cement enterprises, and the existing conditions of exhuast gas denitrification treatment is imminent. Combined with the source of the NOx and the running effect of denitrification technology in existing cement kiln, the process layout and application status of SCR denitrification technology in cement kiln at home and abroad is introduced, and the three development directions(Source control, process control and terminal management) of cement kiln exhaust gas denitrification technology and several kinds of new technology as a key development are prospected.
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    Materials Research
    Stability, Dispersion and Thermal Insulation of SiO2 Aerogels in Concrete   Collect
    LI Zhenhua
    Cement Technology, 2019, 1(3): 95-99.   doi:10.19698/j.cnki.1001-6171.20193095
    Abstract     PDF(3028KB)
    The stability and dispersion of aerogels in concrete is the key to the successful preparation and application of aerogels / concrete insulation materials. In this paper, the stable aerogel / concrete material was prepared by adjusting and controlling the chemical state of aerogel surface under the action of hydrophilic concrete system and mechanical agitation. The interaction between aerogel and concrete matrix and other important factors on the stability of aerogel structure were studied. The samples were characterized by Fourier transform infrared spectroscopy, thermogravimetric analysis, nitrogen adsorption-desorption isotherm, scanning electron microscopy and thermal conductivity analyzer. The results showed that the surfactant was successfully adhered to the aerogel surface by adjusting and controlling the kinetic parameters. Aerogel particles were stable in concrete and retain their original shape. With the increase of aerogel content, the thermal conductivity of concrete decreased.
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    Technical Transformation
    Application of Rotor Scale in Raw Meal Feeding to Kiln System   Collect
    FAN Wenli, GUO Dong, YANG Hailin
    Cement Technology, 2019, 1(3): 100-102.   doi:10.19698/j.cnki.1001-6171.20193100
    Abstract     PDF(2198KB)
    This paper puts forward that the cement industry change the cement kiln raw meal powder feeding system into rotor scale feeding system and flow regulating valve into air-powered cut-off valve in view of the shortcomings such as feeding instability, large metering error, low precision in use of solid flowmeter. After renovation, the fluctuation of value feedback is less than 0.5%; the current fluctuation of the elevator is less than 5A; the metering error of calibration is 0.2%; both the metering precision and feeding stability are higher than those of the solid flowmeter. 
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    Modification of Medium Plate Feeder   Collect
    HUANG Xinyun
    Cement Technology, 2019, 1(3): 103-104.   doi:10.19698/j.cnki.1001-6171.20193103
    Abstract     PDF(1296KB)
    HT Company's B1400 medium-sized plate feeder is vulnerable to wear and tear of traveling wheels and conveying chains during use, and is inconvenient to maintain and replace. After modification, the main components have not been replaced, the equipment components are easy to be replaced and damage, the renovation cost is relatively low, and the renovation effect is good.
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