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Research and Application of the Cement Low-energy Consumption Burning Technology
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MA Jiaomei, PENG Xueping, DI Dongren, ZHAO Liang, CHEN Changhua, LI Bo, WANG Wei
Cement Technology, 2019, 1(3): 21-28.
doi:10.19698/j.cnki.1001-6171.20193021
Since the scientific research project of "Research and Development of Technology and Equipment for the Second Generation New Dry Process Cement Production Line" was officially launched in 2012, breakthroughs have been made in low energy consumption burning technology of cement. Reynolds stress model with anisotropic treatment was used to study the separation efficiency, pressure reduction and heat transfer mechanism of the cyclone. A combined preheater with weak vortex and low resistance and multi-stage reconstruction was developed. The outlet temperature of the preheater was less than 260℃ and the pressure was less than 5 200Pa. The self-developed CFD test platform for calciner solves the well-known technical problem of pole processing under unstructured grid in cylindrical coordinates in computer simulation development, realizes 360° full-field simulation of flow field, particle field, temperature field and component field. The self-denitrification gradient combustion decomposition furnaces developed by this model and denitrification air ducts can pass through three tertiary air distribution. The amount of ammonia in SNCR can be reduced to less than 0.6m3/h. The three-dimensional simulation technology of the cooler can qualitatively guide the research and development work. The porous medium heat transfer model can qualitatively study the position and shape of the air intake. This part of the work is original work, which has not been reported at home and abroad. The optimized total blast volume of the fourth generation cooler is 1.872 0 Nm3/kg clinker, the heat recovery efficiency is up to 75%, and the residual heat power generation of the cooler of the middle roller crusher is up to 18 kWh/t clinker. The cement kiln system with integrated application technology achieves 2 694.0kJ/kg clinker with self-denitrification efficiency of more than 50%, and coal saving rate is more than 10% compared with the admittance value of new enterprises according to energy consumption quota standard. Taking the 2×5 500t/d production lines of M plant as an reference, each year it can save 58.2 thousand tons of standard coal, generate 90.75 million kWh from the waste heat recovery, reduce 158 thousand tons of CO2 emission and 1 000 tons of NOx emission, making 100 million CNY of increased profits. Individual technologies are used in technological renovation projects to increase production, save energy and reduce emissions.
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Study on the Application of BIM Technology in EPC Projects Management
Collect
HU Yadong, YANG Chao, LIU Tao, SUN Libo
Cement Technology, 2019, 1(3): 29-32.
doi:10.19698/j.cnki.1001-6171.20193029
In the process of industrial EPC project management, the traditional design methods, the independence between process design, architecture design and structure design etc, the lack of efficiency, precise coordination and interaction, the extensive project management and low information level increase the cost of management and the waste of resources. The EPC project management method based on BIM, by structuring a BIM platform to promote the coordination and data transmission between design department, procurement logistics department and construction site, and to control the project progress (4D) and expenses (5D) effectively, so that the company can enhance its macro control on project management with cost decreasing and benefit increasing. Through the application of 6D technology, the information management on production, operation and maintenance can be realized.
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Application of Intelligent Optimal Control System for Cement Grinding
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WEI Can, YU Litao, TONG Rui, WANG Chunliang
Cement Technology, 2019, 1(3): 33-39.
doi:10.19698/j.cnki.1001-6171.20193033
Intelligent optimization control system for cement grinding developed by the Sinoma & Bonyear (Hangzhou) Intelligent Technology Co., Ltd. adopts one-key start-stop technology, advanced control technology based on predictive model control and on-line particle size analyzer. The organic combination of the three realizes the automatic control of the whole process of cement grinding, all working conditions and unattended operation. The implementation of intelligent optimization control system for cement grinding enables the system to operate under the most economical and optimal parameters. The start-up time of the system is shortened from 10~15 minutes to 5 minutes, which improves the working condition of the cement grinding system. The standard deviation of the fluctuation of the stable flow silo is reduced by more than 70%. The standard deviation of residual sieve at 45 micron is reduced from 0.97 to 0.75. The qualified rate of the specific surface area is 100%, and the average power consumption of the three main equipments is reduced by 1.1 kWh/t .
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Application Analysis of Raw Roller Mill Modification by N-U Classifier
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LIU Di, DOU Haijian, NIE Wenhai, CHAI Xingteng, WANG Qi, SONG Liuqing, LV Kexin
Cement Technology, 2019, 1(3): 45-47.
doi:10.19698/j.cnki.1001-6171.20193045
Tianjin Cement Industry Design & Research Institute Co., Ltd. developed the N-U shape classifier which use the newest shape blade, it can control the particle size distribution of product by changing the blade angle and classifier efficiency. The classifier of raw mill in Hebei QianBao Special Cement Co., Ltd. is modificated to N-U shape classifier. It shows that feeder of VRM increase 18.7%, the system power consumption of raw mill decrease about 5.0kWh/t, the payback cycle is only one year. The remarkable effect of N-U shape classifier application made a foundation for raw mill modification in the future.
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Application Research of Ultrasonic Nondestructive Testing (UT) on Large Castings of Rotary Kiln
Collect
LIU Xu, CHEN Tingwei, LU Huawu, XU Longxu
Cement Technology, 2019, 1(3): 48-50.
doi:10.19698/j.cnki.1001-6171.20193048
In the manufacturing process, large castings (such as belts and large ring gears) on the rotary kiln usually used Ultrasonic Non-destructive Testing (UT) to inspect the internal quality of the casting. However, large castings with acceptable UT inspection still have 3% cracking failure during running. In response to this problem, the quality control plan was revised, the casting modeling process was reviewed, the quality of the casting was ensured from the source, the UT detection method was improved, and the defects that did not exceed the standard were evaluated to avoid the occurrence of small probability cracking events of large castings with acceptable quality.
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How to Do a Good Job in Supervision of Cement Equipment
Collect
QI Yue
Cement Technology, 2019, 1(3): 51-58.
doi:10.19698/j.cnki.1001-6171.20193051
The article has described the significance of supervision of the cement equipments, introduced the supervision methods, processes, how to prepare the supervision plan, and done some interpretation as to the actual cases. Only the structure characteristics of the equipment under supervision are fully understood, the relevant inspection standards and technical methods are mastered, and carried out according to the supervision plan, constantly summarizing experience, we will obtain good working results.
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Discussion on the Technology and Equipment of Fine Mechanism Aggregate Production Line
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LI Xiaobo, LIAO Zhengbiao, FAN Bo
Cement Technology, 2019, 1(3): 69-76.
doi:10.19698/j.cnki.1001-6171.20193069
Taking an aggregate project as an example, this paper expounds the overall solution of a certain type of high-quality machine-made aggregate production line, which involves the introduction of process flow, equipment configuration scheme, equipment combination mode, general layout, electronic control equipment, dust removal facilities, storage and transportation system, etc. The purpose is to provide a process control link. The overall design idea of the sand aggregate production line is helpful to obtain high quality sand aggregate products and make the output ratio more reasonable.
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Present Situation and Prospect of Exhaust Gas Denitrification Technology in Cement Kiln
Collect
FEI Mingming, CUI Lei, SU Chuanhao, YIN Hua
Cement Technology, 2019, 1(3): 89-94.
doi:10.19698/j.cnki.1001-6171.20193089
In recent years, the state has become more and more stringent requirements for denitrification and emission reduction in cement enterprises, and the existing conditions of exhuast gas denitrification treatment is imminent. Combined with the source of the NOx and the running effect of denitrification technology in existing cement kiln, the process layout and application status of SCR denitrification technology in cement kiln at home and abroad is introduced, and the three development directions(Source control, process control and terminal management) of cement kiln exhaust gas denitrification technology and several kinds of new technology as a key development are prospected.
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