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水泥技术, 2026, 1(2): 74-77    doi: 10.19698/j.cnki.1001-6171.20262074
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水泥生产线窑尾高温风机轴端密封技改实践
天瑞新登郑州水泥有限公司,河南  郑州  452470
Practice of Technical Modification for Shaft End Sealing of Kiln ID Fans in Cement Production Line
Tianrui Xindeng Zhengzhou Cement Co., Ltd. , Zhengzhou Henan 452470, China
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摘要 
某公司5 000t/d水泥生产线回转窑窑尾高温风机轴端采用传统石棉板密封,存在材质脆性大、易磨损、轴端漏风严重等问题;分析了该密封结构中石棉板与风机轴间间隙较大(2mm),SP余热锅炉旁路烟阀开度维持在8%,导致冷风侵入、热效率降低、余热发电负荷受限且维护频繁;提出了采用增强石墨块与硅胶板组合的双重密封结构改造方案,将风机轴与硅胶板间间隙控制在3mm,石墨块与风机轴间实现零间隙,结构兼具自补偿与自润滑特性,适配高温、高负压工况。改造后,高温风机轴端漏风完全消除,SP锅炉旁路烟阀完全关闭,立磨进口风温稳定提升10℃,余热发电负荷增加约10kW·h/h,年可节约用电4.5×104kW·h/h,综合经济效益约2.62万元/年,密封结构维护周期由约2个月延长至10年以上,显著提升了系统热效率与经济性,具有良好的推广价值。
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张东阳
王亚维
栗永刚
李凯欢
刘晓飞
关键词:  回转窑  高温风机  轴端密封  增强石墨块密封  节能降耗    
Abstract: 
A company's 5 000t/d cement production line employed traditional asbestos board seals at the shaft end of its kiln ID fan. This configuration presented issues such as high material brittleness, susceptibility to wear, and severe air leakage at the shaft end. Analysis indicated a large gap (2mm) between the asbestos plate and the fan shaft in this sealing structure. Furthermore, the bypass damper of the SP waste heat boiler was maintained at 8% opening, leading to cold air infiltration, reduced thermal efficiency, limited waste heat power generation load, and frequent maintenance. A modification scheme was proposed, implementing a dual sealing structure combining reinforced graphite blocks and silicone plates. This design controls the gap between the fan shaft and the silicone plate to 3mm, while achieving zero clearance between the graphite block and the fan shaft. The structure features self-compensation and self-lubrication properties, making it suitable for high-temperature and high-negative-pressure conditions. After the modification, shaft end air leakage was completely eliminated, allowing the SP boiler bypass damper to be fully closed. The inlet air temperature of the vertical mill increased stably by 10℃. The waste heat power generation load increased by approximately 10kW·h/h, resulting in an annual electricity saving of about 45 000kW·h. The comprehensive economic benefit amounts to approximately 26 200 CNY per year. The maintenance cycle for the sealing structure has been extended from about 2 months to over 10 years. This modification significantly improves system thermal efficiency and economic performance, demonstrating considerable potential for broader application.
Key words:  kiln    ID fans    shaft end seal    reinforced graphite block seal    energy saving and consumption reduction

收稿日期:  2025-08-14      修回日期:  2026-03-25           出版日期:  2026-03-25      发布日期:  2026-03-25      整期出版日期:  2026-03-25
ZTFLH:  TQ172.62   
通讯作者:  张东阳(1986—),男,工程师,主要从事水泥厂设备维修与管理系统开发研究。     E-mail:  945248900@qq.com
引用本文:    
张东阳, 王亚维, 栗永刚, 李凯欢, 刘晓飞. 水泥生产线窑尾高温风机轴端密封技改实践[J]. 水泥技术, 2026, 1(2): 74-77.
ZHANG Dongyang, WANG Yawei, LI Yonggang, LI Kaihuan, LIU Xiaofei.
Practice of Technical Modification for Shaft End Sealing of Kiln ID Fans in Cement Production Line
. Cement Technology, 2026, 1(2): 74-77.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20262074  或          http://www.cemteck.com/CN/Y2026/V1/I2/74
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