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水泥技术, 2026, 1(4): 40-44    doi: 10.19698/j.cnki.1001-6171.20264040
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水泥窑中温中尘改高温高尘SCR的应用实践


中建材装备集团有限公司合肥中亚环保科技有限公司,安徽  合肥  230051

Application Practice of Renovating Medium-temperature Medium-dust to High-temperature High-dust SCR Denitrification in Cement Kilns

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 CNBM Equipment Group, Hefei Zhongya Environmental Protection Technology Co., Ltd. , Hefei Anhui 230051, China 

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摘要 水泥行业氮氧化物超低排放管控持续收紧,SCR脱硝已成为NOX减排治理主流技术。某5000t/d水泥生产线配套中温中尘SCR脱硝系统投运后,因焚烧替代燃料与协同处置工业污泥,出现催化剂堵塞、脱硝效率骤降、NOX排放超标等问题。本文通过对比中温中尘与高温高尘SCR工艺技术特性,剖析中温中尘SCR系统硫酸氢铵生成、总有机碳冷凝致催化剂失活的核心诱因,针对高温高尘SCR改造关键技术难题,提出了调整烟道路径、更换高温专用催化剂、优化清灰与阀门系统的解决方案。改造后,系统NOX排放浓度稳定在36~48mg/Nm3,脱硝效率达88%~92%,系统阻力与能耗控制达标,长期运行稳定性显著提升。
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沈龙
关键词:  水泥窑  SCR脱硝  高温高尘  催化剂失活  工艺改造    
Abstract: 

Ultra-low emission control of nitrogen oxides (NOX) in the cement industry has been continuously tightened, and selective catalytic reduction (SCR) has become the mainstream treatment technology. After the medium-temperature and medium-dust SCR denitrification system of a 5 000t/d cement clinker production line was put into operation, problems such as catalyst clogging, sharp drop in denitrification efficiency and excessive NOX emission occurred due to the incineration of alternative fuels and co-processing of industrial sludge. In this paper, the technical characteristics of medium-temperature medium-dust and high-temperature hige-dust SCR processes are compared, and the core inducements of catalyst deactivation caused by ammonium bisulfate formation and total organic carbon condensation in the medium-temperature SCR system are analyzed. Aiming at the key technical difficulties of high-temperature high-dust SCR in the renovation, solutions including adjusting the flue gas path, replacing high temperature specialty catalysts, and optimizing the ash cleaning and valve systems are proposed. After renovation, the NOX emission concentration of the system is stabilized at 36~48mg/Nm3, the denitrification efficiency reaches 88%~92%, the system resistance and energy consumption meet the standards, and the long-term operation stability is significantly improved.

Key words:  cement kiln    SCR denitrification    high-temperature high-dust    catalyst deactivation    process renovation
收稿日期:  2026-01-26      修回日期:  2026-07-25           出版日期:  2026-07-25      发布日期:  2026-07-25      整期出版日期:  2026-07-25
ZTFLH:  TQ172.6  
基金资助: 

安徽省重点研究与开发计划项目(202104i07020014

通讯作者:  沈龙(1989—),男,本科,工程师,主要从事水泥及垃圾焚烧行业脱硫脱硝除尘环保工程设计。    E-mail:  174354378@qq.com
引用本文:    
沈龙.

水泥窑中温中尘改高温高尘SCR的应用实践 [J]. 水泥技术, 2026, 1(4): 40-44.
Shen Long.

Application Practice of Renovating Medium-temperature Medium-dust to High-temperature High-dust SCR Denitrification in Cement Kilns . Cement Technology, 2026, 1(4): 40-44.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20264040  或          http://www.cemteck.com/CN/Y2026/V1/I4/40
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