Please wait a minute...
水泥技术, 2024, 1(3): 27-31    doi: 10.19698/j.cnki.1001-6171.20243027
  技术改造 本期目录 | 过刊浏览 | 高级检索 |
HRM3400B生料立磨的节能改造

临澧冀东水泥有限公司,湖南 常德 415000

Energy Saving Transformation of HRM3400B Raw Material Vertical Mill

 Linli Jidong Cement Co., Ltd. , Changde Hunan 415000, China

下载:  PDF (7634KB) 
输出:  BibTeX | EndNote (RIS)      
摘要 

5 000t/d水泥熟料生产线HRM3400B生料立磨系统存在耗电量高、阻力大、运行效率低、入磨物料综合水分高、系统漏风点多、漏风量大等问题。通过优化旋风筒进风口结构,加高旋风筒进风口及上壳体,加长旋风筒内筒,新增热风管道,增大入磨溜子角度,在排渣皮带机尾部增设缓冲箱,将磨辊密封罩更换为内部迷宫式新型密封罩,拆除旋风筒下部压力铰刀并更换为无动力翻板阀,将收尘器气缸全部更换为不锈钢材质等措施,生料立磨磨机压差降低183Pa,在线窑尾废气氧含量降低1.8%~2.0%,磨机电耗由16.33kW.h/t降至13.70kW.h/t,有效降低了生产成本,改造效果显著。

服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
郭丹阳
李建会
武玉涛
关键词:  旋风筒  无动力翻板阀  入磨溜子  漏风堵料  节能降耗    
Abstract: 

There are some problems in HRM3400B raw meal vertical grinding system of a 5 000t/d cement clinker production line, such as high power consumption, high resistance, low operation efficiency, high comprehensive moisture content of grinding materials, many air leakage points of the system, large air leakage and so on. And then it are upgraded by optimizing the structure of cyclone inlet, heightening the inlet and upper shell of whirlwind cylinder, lengthening the inner cylinder of whirlwind cylinder, adding hot air pipe, increasing the angle of grinding sliver, adding buffer box at the end of slag discharge belt conveyor, replacing the grinding roller seal cover with a new type of internal labyrinth seal cover, removing the lower pressure reamer of cyclone tube and replacing it with unpowered flip plate valve, replacing all the dust collector cylinders with stainless steel materials, etc. After revamping, the pressure difference of raw meal vertical grinding machine is reduced by 183Pa, the oxygen content of waste gas at the end of online kiln is reduced by 1.8% and 2.0%, and the power consumption of mill is reduced from 16.33kW.h/t to 13.70kW.h/t. The production cost is effectively reduced and the transformation effect is remarkable.

Key words:  cyclone    unpowered flip plate valve    grinding slip    air leakage    energy saving and consumption reduction
收稿日期:  2023-10-20                出版日期:  2024-05-25      发布日期:  2024-05-21      整期出版日期:  2024-05-25
ZTFLH:  TQ172.632.5  
引用本文:    
郭丹阳, 李建会, 武玉涛. HRM3400B生料立磨的节能改造[J]. 水泥技术, 2024, 1(3): 27-31.
GUO Danyang, LI Jianhui, WU Yutao.

Energy Saving Transformation of HRM3400B Raw Material Vertical Mill . Cement Technology, 2024, 1(3): 27-31.

链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20243027  或          http://www.cemteck.com/CN/Y2024/V1/I3/27
[1] 樊华.

辊压机生料终粉磨系统的优化与调试 [J]. 水泥技术, 2024, 1(4): 9-13.

[2] 张高科, 姚营娇, 张一新.

TRM53.41生料立磨节能降耗改造 [J]. 水泥技术, 2024, 1(4): 65-69.

[3] 安卫军, 银建军, 滑松, 刘迪, 彭凌云.

TRMK5041水泥立磨粉磨系统优化升级 [J]. 水泥技术, 2024, 1(2): 13-18.

[4] 张亮, 魏红旗. 水泥粉磨系统的节能降耗实践[J]. 水泥技术, 2024, 1(2): 62-66.
[5] 桑圣欢, 闫伟, 罗超, 吴涛, 胡正夏 .

燃烧无烟煤水泥熟料生产线高效SNCR应用实例 [J]. 水泥技术, 2023, 1(6): 55-59.

[6] 徐文强, 卢琼琼, 曹昊. 生料辊压机终粉磨系统问题分析与优化方案[J]. 水泥技术, 2023, 1(5): 24-28.
[7] 谢文虎. 提升水泥技术装备运行能效水平的探索实践[J]. 水泥技术, 2023, 1(5): 33-37.
[8] 梁乾, 陶从喜, 邓乾, 胡斯亮, 何明海. 5 000t/d水泥熟料生产线烧成系统节能降耗改造[J]. 水泥技术, 2023, 1(4): 55-59.
[9] 王海, 胡晓东, 胥瀚, 王双军. ATOX50生料辊磨的节能降耗升级改造[J]. 水泥技术, 2023, 1(3): 56-60.
[10] 陈学勇, 陈廷伟, 钱伟, 许龙旭, 庞小平. 5 500t/d水泥熟料生产线烧成系统的技术改造[J]. 水泥技术, 2022, 1(4): 15-20.
[11] 李洪生, 沙印秋, 王娜, 于君, 何毛. 水泥辊压机联合粉磨系统的升级改造[J]. 水泥技术, 2022, 1(4): 39-46.
[12] 刘小龙, 韩博文, 吴亮. 水泥窑节能降耗技术改造[J]. 水泥技术, 2022, 1(4): 66-71.
[13] 刘迪, 滑松, 豆海建, 赵剑波, 聂文海. ATOX50生料辊磨系统选粉机的改造[J]. 水泥技术, 2022, 1(3): 13-16.
[14] 李铭哲, 杜鑫, 聂文海, 石国平, 秦中华. 国内外水泥料床终粉磨系统的工业应用现状[J]. 水泥技术, 2022, 1(1): 13-17.
[15] 石国平, 秦中华, 王明治, 柴星腾, 李铭哲. 大规格生料辊压机终粉磨系统的工业应用[J]. 水泥技术, 2021, 1(5): 15-20.
[1] . Review and Prospect of Engineering Practice of Waste Disposal in Cement Kiln in China[J]. Cement Technology, 2018, 1(1): 17 -21 .
[2] DI Dongren, TAO Congxi, CHAI Xingteng. Revision of Cement Energy Consumption Standards and Energy Saving Technology(Ⅰ)[J]. Cement Technology, 2018, 1(1): 22 -26 .
[3] LIU Yonggang, GAO Hongwei, XIAO Guiqing. Design Method of Road Structure Using Lean Concrete Base[J]. Cement Technology, 2018, 1(1): 27 -31 .
[4] MA Debao. Finite Element Analysis of Inverted Cone in Raw Meal Silo[J]. Cement Technology, 2018, 1(1): 35 -38 .
[5] HAN Zhongqi. [J]. Cement Technology, 2018, 1(1): 38 -48 .
[6] XIE Jianzhong, LIAN Xuewen. Analysis and Solution of Segregation of the Kiln Ash in Continuous Raw Meal Homogenization Silo#br#[J]. Cement Technology, 2018, 1(1): 49 -53 .
[7] GUAN Laiqing, HE Yongxian. [J]. Cement Technology, 2018, 1(1): 54 -59 .
[8] WEI Can, ZHANG Yuanyuan, AI Jun. Application of Cement Intelligent Control System in Overseas Projects[J]. Cement Technology, 2018, 1(1): 60 -64 .
[9] JIN Shuang. [J]. Cement Technology, 2018, 1(1): 72 -73 .
[10] ZHANG Jiangtao, LIU Baoliang. Processing of the Wet Materials of the Winter Cement Factory in the High Cold Region[J]. Cement Technology, 2018, 1(1): 74 -82 .
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
    PDF Preview