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Analysis of Lining Plate Material of Ball Mill and Its Failure Mode
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LI Xiaobo
Cement Technology, 2020, 1(2): 21-27.
doi:10.19698/j.cnki.1001-6171.20202021
The properties and research progress of metals, rubber and composite materials used for the liner board of ball mills were introduced. Wear-resistant cast iron is featured with good corrosion resistance and oxidation resistance, martensitic steel with good comprehensive mechanical properties under moderate impact wear, and bainitic steel with good hardenability; martensitic/bainitic steel can improve ductility and impact tenacity of materials while maintaining high strength, and high manganese steel shows high impact performance and abrasive resistance. Rubber lining is light in weight, easy for installation, and low in noise and power consumption, but it is not suitable for dry type ball mills, while composite materials show the satisfactory designability and good comprehensive performance. Finally, the failure modes of lining were summarized, notably, abrasive wear is not only related to the hardness of materials, but also to the ratio of the hardness of the abrasive to the hardness of materials.
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Application of Vertical Roller Mill in Gypsum Grinding
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LI Guangye, KONG Jinshan
Cement Technology, 2020, 1(2): 31-35.
doi:10.19698/j.cnki.1001-6171.20202031
This paper introduces the structure, technical parameters and working principle of LM type vertical roller mill, as well as the technological process of gypsum grinding production line, analyzes the factors affecting the stable operation of the vertical roller mill, summarizes the operation experience. The mill capacity is stable at 50~55t/h, the power consumption of the main machine is 7~8kWh/t, the power consumption of the system is less than 15kWh/t, 30% lower than that of the ordinary powder mill.
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Discussion on Control Methods for Measurement of Gear Outer Diameter and Cushion Plate of Rotary Kiln
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CHEN Hegen, ZHONG Jisong, WANG Dongsheng, CHU Xiaohu, BEN Daochun
Cement Technology, 2020, 1(2): 36-39.
doi:10.19698/j.cnki.1001-6171.20202036
The causes of errors were analyzed when the outer diameter of gears and cushion plate for rotary kiln were measured to use π ruler in directly, and the control and verification methods for eliminating measurement errors were proposed. The results showed that the errors were bigger which were measured directly for the outer diameter of the shim plate and the diameter of the pinion tooth top circle using π ruler, and the measured values were less than the actual size. The measurement errors must be considered when the π ruler was used to measure directly the outer diameter of the pad plate and the diameter of the pinion tip circle compensation. The measurement errors compensation value could be calculated according to relevant theoretical dimensions, and the corresponding operation verification should be performed.
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Carbon Emission Measurement and Case Analysis of Building Materials Based on BIM
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JIN Hai, YANG Jing, LI Xiaohui, LIU Hongli, XUAN Yujie
Cement Technology, 2020, 1(2): 54-58.
doi:10.19698/j.cnki.1001-6171.20202054
In order to further improve the calculation of the carbon emissions of building materials, the CO2 emissions were statistically studied from the perspective of the entire life cycle of the building. The life cycle of the building materials was divided into four stages: production, transportation, maintenance, and dismantling. Perform auxiliary statistics to calculate the CO2 emissions of the whole life cycle of building materials. The feasibility of BIM in the calculation of carbon emissions of building materials was verified in combination with actual engineering cases of building design, and measures to reduce carbon emissions of building materials were proposed to provide a reference for further development of low-carbon building design.
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Overview of Domestic and Overseas Studies on Improving Sulfur and Water Resistance Performance of Mn-Based Low Temperature SCR Catalysts
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ZHAO Lin, LIU Qingling, HU Zhijuan, WANG Yonggang, CHENG Zhaohuan,
Cement Technology, 2020, 1(2): 66-72.
doi:10.19698/j.cnki.1001-6171.20202066
This paper introduces the source of nitrogen oxide, the reaction mechanism and process flow of SCR denitrification, the sulfur and water poisoning mechanism of catalyst, and focuses on the research and attempts made in the academic and industrial circles at home and abroad to improve the sulfur and water resistance of catalyst, in order to promote the progress of low temperature SCR technology and promote its early industrial application.
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Practice for Dust Reduction of Deep-Hole Blasting in One Limestone Quarry
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BU Tianyu, ZHANG Xuezhong, TAO Cuilin, ZHANG Jirong
Cement Technology, 2020, 1(2): 73-78.
doi:10.19698/j.cnki.1001-6171.20202073
It analyzed the cause and source of deep hole dust in before,during and after blasting.Through some tests, it found that applied several methods, such as pre-wetting blasting area, water deck charge, stemming by crushed stone, parameters optimization and so on, the dust of deep-hole blasting in one limestone quarry was effectively constrained, and local government requirements for the new big international airport navigation safety was met.
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Construction Features of Storage and Transportation Project of Huzhou South
Collect
DUAN Zhenhong
Cement Technology, 2020, 1(2): 82-87.
doi:10.19698/j.cnki.1001-6171.20202082
This paper introduces the construction background, construction conditions, route layout and main technical scheme of the storage and transportation project of Huzhou South Logistics Co., Ltd., which is the green environmental protection project with the longest distance of transporting clinker by long-distance off-road curve belt conveyor system in China. Electric drive transportation is used instead of automobile transportation, with a daily transportation capacity of 45 000~50 000 tons. Closed corridor transportation with many advantages such as low dust emission, noise less than 50dB, daily average reduction of 3 000 vehicle transportation, annual saving more than 2 000 tons of oil, reducing exhaust emissions, easing traffic congestion along the line, achievies good economic and social benefits.
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Measures for Improving Grate Cooler Automatic Control in Clinker Pyro-system
Collect
WANG Biao
Cement Technology, 2020, 1(2): 93-95.
doi:10.19698/j.cnki.1001-6171.20202093
Considering the unsatisfactory conditions of our existing grate cooler, i.e. the poor failure resistance, unstable operation, inconvenience for on-site inspection, slow troubleshooting, low stability of clinker layer control and high leak volume, some improvements were made, including changing the 6-row grate bed to 9-row grate bed, adopting the touch screen at the site and the double display in the central control room, developing the clinker bed temperature detection system to control the clinker layers, adding hydraulic oil flow pressure self-correction and feed forward control, optimizing algorithms and adopting the automatic adjustment to the pressure system settings. After the improvements, the operation reliability of the grate cooler is significantly improved, the secondary air temperature increases from 1 050℃ to 1 152℃, the average temperature of clinkers out of the grate cooler is about 85℃, and the power consumption for clinker production decreases to 60kWh/t.
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