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The Application of a New Type Double Gas Outlet Cyclone in the Raw Material Grinding System
Collect
YAO Lianguo
Cement Technology, 2020, 1(4): 23-26.
doi:10.19698/j.cnki.1001-6171.20204023
The new type double gas outlet cyclone and the common cyclone with similar gas volume are compared in terms of size, process flow, arrangement, inside gas flow rate, pressure loss and dust collection efficiency. For the new type double gas outlet cyclone, it has a big ratio of height to diameter, the equipment weight can be reduced by 28.9t, the process workshop structure can be reduced by 30.7%, and the pressure loss can be reduced by about 5%. For particles ≥24μm, the dust collection efficiency of both cyclones can reach 100%.
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A Brief Discussion on the General Layout Characteristics of Cement Project
Collect
LIU Fangquan, LIU Yonggang, CHEN Wenhui, LI Xiaoyu
Cement Technology, 2020, 1(4): 27-30.
doi:10.19698/j.cnki.1001-6171.20204027
The general layout of the original and the new 5 000t/d clinker production line were analyzed and compared at the raw fuel storage area, clinker production area; cement production area and product delivery area. The auxiliary raw material storage yard, mixed material storage shed, mixed material transportation, coal transportation and other links of the new production line are highly mechanized, with high environmental protection standards, and each process is beautiful and has distinct features.
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Engineering Design and Construction Research of Concrete Frame and Shear Structure of Cement Preheater
Collect
SUN Xiaoyong, CHI Daliang, TAO Ying, LI Ming, WANG Hui
Cement Technology, 2020, 1(4): 38-44.
doi:10.19698/j.cnki.1001-6171.20203038
This paper analyzes the current tall building construction methods. According to the structural characteristics of the preheater, the construction method of the preheater structure is determined. It introduces the demonstration, development and stereotyping of process of the preheater frame-shear structure construction method. Through the introduction of climbing formwork construction technology and the research of special construction equipment, a frame beam construction method suitable for the characteristics of cement projects has been formed. The new construction method greatly reduces the overall investment of the project, the safety is greatly improved, and the construction efficiency is improved.
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The Typical Examples of Lithofacies Examination Guiding Cement Clinker Calcination
Collect
LIANG Qi
Cement Technology, 2020, 1(4): 51-54.
doi:10.19698/j.cnki.1001-6171.20204051
A certain calcining system produces the corresponding lithofacies structure, By observing the typical mineral morphological characteristics and distribution of lithofacies structure of 4 samples collected from 3 cement plants, problems in cement clinker calcining process, such as the rapid calcining,incomplete calcining,light calcining,reduction atmosphere calcinations ,were analyzed.After taking the corresponding improvement measures, better calcination effect was obtained.
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Bypass Ventilation and Application of High Sulfur Coal
Collect
LIU Qingjiang, GAO Zengyi, FANG Wan, SHEN Xin
Cement Technology, 2020, 1(4): 65-70.
doi:10.19698/j.cnki.1001-6171.20204065
A 5 000t/d production line has a high content of sulfur and chlorine element , it needs to adopt by-pass system. The traditional Weber method is used to calculate the by-pass air volume, and a 10% by-pass system is set up, and the gas drawing point is set in front of the slope of the kiln inlet chamber. The heat loss of 10% ventilation is appropriate, the ash discharge is 20g/kg.cl, the crust at the end of kiln is weakened, the content of harmful components in clinker is greatly reduced, and the performance of clinker is improved.
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Operation Skill of Two Stage Short Kiln
Collect
ZHANG Gaoke, YAO Yingjiao
Cement Technology, 2020, 1(4): 71-73.
doi:10.19698/j.cnki.1001-6171.20204071
This paper introduces the two support kiln operation skills of the decomposing rate control of the raw meal, the fast burning of the thin material, the adjustment of the flame shape, the use of the bypass system, the control of the secondary air temperature and so on. It analyzes the causes of the problems in the two support kiln operation process, such as the shrinkage and skinning of the kiln inlet chamber, the frequent dropping of the kiln coating, the ring formation in the kiln, the raw meal burning in the clinker and the multi sheet clinker, and then introduces the corresponding treatment measures.
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Technological Transformation of Rotary Kiln System for Energy Conservation and Consumption Reduction
Collect
WANG Jisheng, DU Chuanxin, LIU Qingyuan, WU Hao
Cement Technology, 2020, 1(4): 74-77.
doi:10.19698/j.cnki.1001-6171.20204074
Since the 5 000t/d cement clinker production line of a company was built and put into operation, there have been long-term problems such as high resistance of the pre-calcining system, high preheater outlet temperature and high standard coal consumption of clinker. In order to reduce the resistance and outlet temperature of the pre calcining system, save power and coal consumption, during the overhaul in 2019, the company carried out the technical transformation of energy saving and consumption reduction for the kiln system. After the transformation, the negative pressure at the primary outlet of the preheater is reduced to 4 500Pa, the outlet temperature is reduced to 270℃, the power consumption of clinker process is reduced to 25.78kW·h/t clinker, and the standard coal consumption is reduced to 104.43kg/t clinker, which is expected to save the company by about 13.6 million yuan every year.
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Study on Neutral Grounding Method of Waste Heat Recovery Power Station Generatorin Cement Plant
Collect
LI Daqing
Cement Technology, 2020, 1(4): 82-86.
doi:10.19698/j.cnki.1001-6171.20204082
The waste heat recovery power station generator of cement plant is connected with the electrical distribution network of cement plant. The neutral grounding mode of waste heat recovery power station generator needs to be matched with the electrical distribution network of cement plant, to meet the requirements of grounding current. According to the domestic standard allowable value of grounding current of generator fault, the non-grounding mode of generator neutral point (i.e., grounding by lightning arrester) and grounding by arc suppression coil are analyzed and calculated. The selection and calculation method of neutral grounding mode of waste heat recovery power station generator in cement plant are illustrated by examples.
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