coal slag,fly ash,cement clinker,burnability,cost reduction and efficiency improvement ,"/> 燃煤炉渣代替粉煤灰配料对水泥熟料易烧性的影响
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水泥技术, 2026, 1(2): 23-26    doi: 10.19698/j.cnki.1001-6171.20262023
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燃煤炉渣代替粉煤灰配料对水泥熟料易烧性的影响
卫辉市天瑞水泥有限公司,河南  新乡  453100
Impact of Substituting Fly Ash with Coal Slag on the Burnability of Cement Clinker
Weihui Tianrui Cement Co., Ltd. , Xinxiang Henan 453100, China
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摘要 面对环保政策趋严、煤炭资源紧张及碳排放交易带来的挑战,为实现资源综合利用与水泥生产降本增效,研究了燃煤炉渣替代粉煤灰作为水泥熟料铝质校正原料的可行性及其对熟料易烧性的影响。燃煤炉渣与粉煤灰化学成分和矿物特性分析表明,二者均为铝硅质材料,但燃煤炉渣烧失量更低、氧化铝含量更高、氧化镁含量更低,且富含活性氧化硅与氧化铝,具备火山灰特性。1 400℃易烧性试验和生产实际验证显示,采用燃煤炉渣的生料样品易烧性优于粉煤灰组,且随掺量的增加改善更显著;实际生产应用中,预热器C1旋风筒出口温度下降22℃,尾煤用量减少2.5t/h,吨熟料标准煤耗降低。机理分析表明,水泥原料掺加燃煤炉渣后,减小了CO2分压,降低了碳酸钙的分解温度,通过控制其氧化镁含量及利用火山灰活性,可实现水泥熟料易烧性的提升与能耗的降低,具有良好的技术与经济价值。
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闫艳选
关键词:  燃煤炉渣  粉煤灰  水泥熟料  易烧性  降本增效    
Abstract: 
To address the challenges posed by stringent environmental regulations, scarcity of coal resources, and carbon emission trading mechanisms, this study explores the potential of utilizing coal slag as a substitute for fly ash— an aluminous corrective material — in cement clinker production.The objective is to enhance resource efficiency and achieve cost-effective, low-carbon manufacturing. Comparative analysis of the chemical and mineralogical characteristics revealed that while both are aluminosilicate materials, coal slag possesses distinct advantages: lower loss on ignition, higher alumina content, lower magnesia content, and significant pozzolanic activity due to its abundance of reactive silica and alumina. Burnability tests conducted at 1 400℃ demonstrated that raw meal mixtures incorporating coal slag exhibited superior performance compared to those with fly ash, with the improvement being more pronounced at higher substitution rates. Industrial application verification confirmed these findings, showing a 22℃ reduction in the outlet gas temperature of the preheater's first-stage cyclone, a decrease of 2.5t/h in calciner coal consumption, and an overall reduction in the standard coal consumption per ton of clinker produced. The enhancement mechanism is attributed to the combined effects of lowered partial pressure of CO2 during calcination (which reduces the decomposition temperature of calcium carbonate), controlled magnesia content, and the pozzolanic reactivity of coal slag, which facilitates liquid phase formation. This research concludes that the use of coal slag offers a technically viable and economically beneficial pathway to improve clinker burnability and reduce energy consumption in cement plants.
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收稿日期:  2025-07-11      修回日期:  2026-03-25           出版日期:  2026-03-25      发布日期:  2026-03-25      整期出版日期:  2026-03-25
ZTFLH:  TQ172.44  
通讯作者:  闫艳选(1990—),男,助理工程师,主要从事水泥生产工艺、节能降碳等研究。    E-mail:  1365073610@qq.com
引用本文:    
闫艳选. 燃煤炉渣代替粉煤灰配料对水泥熟料易烧性的影响[J]. 水泥技术, 2026, 1(2): 23-26.
YAN Yanxuan.
Impact of Substituting Fly Ash with Coal Slag on the Burnability of Cement Clinker
. Cement Technology, 2026, 1(2): 23-26.
链接本文:  
http://www.cemteck.com/CN/10.19698/j.cnki.1001-6171.20262023  或          http://www.cemteck.com/CN/Y2026/V1/I2/23
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