Office
Download
Links
Current Issue
       Volume 1 Issue 4, 25 July 2019 Previous Issue  
    For Selected: View Abstracts Toggle Thumbnails
    Experiment and Research
    Research and Engineering Application of the Staged Combustion Self-denitration Calciner Technology
      Collect
    CHEN Changhua, DAI Zhongyuan, PENG Xueping, YAO Guojing
    Cement Technology, 2019, 1(4): 19-23.   doi:10.19698/j.cnki.1001-6171.20194019
    Abstract     PDF(2697KB)
    The formation mechanism of NOx in the combustion process of cement kiln was discussed. The staged combustion self-denitration technology of calciner was introduced. A laboratory vertical electric furnace research platform was set up to simulate NOx related reaction in calciner. Experiment was carried out to obtain the relevant reaction principleof CO and NO, and correlation between reaction rate and different temperatures, residence times and atmosphere were studied. The application of a cement project in Hubei showed self-denitration calciner achieved denitration efficiency more than 60%, NOx concent of calciner outlet gas <400mg/Nm3, monthly average ammonia consumption decreased by more than 60%, saving more than 2 million CNY per year.
    Related Articles | Metrics
    Equipment Technology
    Development and Application of New Type Tube Mill with Axial Positioning     Collect
    REN Juping , WANG Guomin
    Cement Technology, 2019, 1(4): 24-28.   doi:10.19698/j.cnki.1001-6171.20194024
    Abstract     PDF(5931KB)
    Aiming at the problem of abrasion of positioning splint of tube mill, a new type of tube mill with axial positioning was developed. The new type of axial positioning device mainly locates the mill axially by positioning flange, which can increase the force area of the splint in a certain range, and reduce the wear of the splint by forced lubrication. Through calculation, verification and application practice, it is proved that the structure can greatly improve the wear condition of the positioning splint. After more than one year's operation, the effect is good.
    Related Articles | Metrics
    Advantage of γ- Ray Analyzer and Raw Meal Quality Control System   Collect
    QIU Qing, ZHU Taixin, HAN Zhiyong, GAO Yongjian, FANG Wan, SHEN Xin, WU Ningwei, LI Shaofeng
    Cement Technology, 2019, 1(4): 29-32.   doi:10.19698/j.cnki.1001-6171.20194029
    Abstract     PDF(1056KB)
    Design requirements of raw meal homogenization system was expounded, the application of γ- ray analyzer in the raw meal system was introduced in details. γ- ray analyzer can thoroughly solve the problem of "representativeness" of the samples, with a high success rate of qualified materials, and it can simplify, optimize the homogenization chain, the factory covered area of dropped sharply. Investment of equipment, labor cost and raw meal preparation power consumption was significantly reduced.
    Related Articles | Metrics
    Erection of Ball Mill Gear and Pinion   Collect
    GU Deming, JIANG Zhiyong, CHANG Liang
    Cement Technology, 2019, 1(4): 33-35.   doi:10.19698/j.cnki.1001-6171.20194033
    Abstract     PDF(3672KB)
    This article introduces the erection and alignment method of the ball mill edge drive device, by the method of aligning the gears,root and back lash, to meet the requirement of gear meshing contact area not less than 40% of tooth height and 50% of tooth width, ensure the erection quality and service life of the gears.
    Related Articles | Metrics
    Technology and Application Cases of External Circulation Roller Mill for Raw Materials   Collect
    CHEN Jun, DING Zaizhen, ZHAO Jianbo, YU Tao, DOU Haijian, DU Xin, XU Bingbo, SONG Liuqing, LIU Di, SHAO Qing
    Cement Technology, 2019, 1(4): 36-39.   doi:10.19698/j.cnki.1001-6171.20194036
    Abstract     PDF(3988KB)
    The external circulation technology of raw material roller mill is a new stage in the development of roller mill system. The external circulation reform of the raw material roller mill system can save energy remarkably. After the external circulation reform, the power consumption of the raw mill system is comparable to that of the raw material final grinding system of the roller press. The reform of external circulation roller mill of raw material final grinding system can retain the equipment and foundation of the original roller mill. Compared with modification of the raw material final grinding system with the new roller press, it can save about half of the investment and reach the energy consumption index equivalent to that of the raw material final grinding system of the  roller press. In 2018, Tianjin Cement Industry Design & Research Institute Co., Ltd. carried out two projects. Practice shows that this kind of modification can improve the system output, reduce raw mill fineness, and reduce the power consumption of the raw mill system by 4kWh/t compared with that before the external circulation reform.
    Related Articles | Metrics
    Design and Manufacture of Simple Punching Die for Conveyor   Collect
    YANG Zicheng
    Cement Technology, 2019, 1(4): 40-42.   doi:10.19698/j.cnki.1001-6171.20194040
    Abstract     PDF(5042KB)
    This paper introduces the simple and practical production of punching die for conveyor, such as large circle cutting, equal spacing and long circular hole punching, large mesh ribbing and so on. This production of punching die has simple structure, and it is easy to operate. It simplifies the complex die so that improves the production efficiency and reduces the production cost greatly.
    Related Articles | Metrics
    Cause Analysis and Solution of Vibration of Coal Mill Fan   Collect
    SHI Donghai, WANG Anwei, SHU Chao, FENG Kai, WU Junliang, CHANG Qing
    Cement Technology, 2019, 1(4): 43-44.   doi:10.19698/j.cnki.1001-6171.20194043
    Abstract     PDF(1188KB)
    During the actual operation of the coal mill fan, the non-working surface of the fan is easy for the ash to enter, which causes the fan to vibrate. By reducing the dust concentration, replacing the motor impeller and modifying the air inlet, the impeller ash coating is greatly reduced, and the fan operation is more stable.
    Related Articles | Metrics
    Discussion on the Maintenance Scheme of Large Roller Mill Reducer   Collect
    FANG Peng
    Cement Technology, 2019, 1(4): 45-48.   doi:10.19698/j.cnki.1001-6171.20194045
    Abstract     PDF(5376KB)
    In view of the frequent failure of the reducer of the slag roller grinding machine, special protective measures were made. When the vibration value of the mill exceeded 15mm/s, after the delay of 5s the mill would stop; a horizontal and vertical vibration sensors was installed at the high-speed shaft of the reducer. When one of the vibration values exceeded 4mm/s, after the delay of 4s the mill would stop. The material feeding should be uniformed, and the specific gravity of the particle size of less than 20mm should be controlled more than 95%. The advanced point inspection instrument was used to strengthen the point inspection and the data was automatically analyzed. Other operations were suggested, such as check the inside of the reducer regularly, check the filter of the reducer oil station regularly, choose suitable lubricating oil products, monthly analyze the deceleration engine lubricant, replace the lubricant according to the inspection results.
    Related Articles | Metrics
    Influence Factors and Correction Method of Specific Surface Area Tester   Collect
    CAI Wenju
    Cement Technology, 2019, 1(4): 49-52.   doi:10.19698/j.cnki.1001-6171.20194049
    Abstract     PDF(4411KB)
    The factors affecting the accuracy of specific surface area were discussed. Based on the production practice, the influence of density, voidage and air viscosity factors on the instrument were analyzed in detail, and then the correction methods were proposed. When the error between the density value and the true value of cement was within ±0.04g/cm3, the specific surface area value and accuracy value are in the permissible error range. When the input of voidage [ε] was not 0.5, it should be changed according to the formula of ε3/2/(1-ε)2/2.
    Related Articles | Metrics
    Waste Heat Power Generation
    Treatment of Large Vibration for Shaft of Steam Turbine Generator Set in Power Station   Collect
    WANG Jianfeng
    Cement Technology, 2019, 1(4): 61-65.   doi:10.19698/j.cnki.1001-6171.20194061
    Abstract     PDF(2080KB)
    On a WHR power plant in Pakistan, when the turbine generator unit ran from rated speed to load carrying, there were different characteristics on the shaft vibration of No.3 and No.4 bearing. The shaft vibration of No.3 bearing was increased gradually but in several hours could run stably with a relative high amplitude while the shaft vibration of No.4 bearing kept rather large all the time. By checking the structural parameters of the bearings and comparing the bearings in similar turbine generator unit which was in normal operation, the reason for abnormal shaft vibration had been respectively found out. The vibration problem was mainly due to mass unbalance and poor thermostability. After remedying the defects one by one, the vibration had been decreased.
    Related Articles | Metrics
    Unbalanced Reasons for Thermal System of Waste Heat Power Generation and Its Management and Maintenance
      Collect
    WANG Haitao, JIA Jinqiu
    Cement Technology, 2019, 1(4): 66-68.   doi:10.19698/j.cnki.1001-6171.20194066
    Abstract     PDF(2330KB)
    This paper analyzes the problem of unbalance of thermal system of residual heat power generation after the cement production line is upgraded ,the problem of local thermal insulation failure in system management and maintenance, failure of flue gas leakage and ash removal devices in SP boiler systems and the problem of delays in kiln operation regulation,  unsatisfactory vacuum systems and so on. This paper proposes to correct the balance of the thermal system and strengthen the system maintenance and management.
    Related Articles | Metrics
    Energy Conservation and Emission Reduction
    Achievement of NOx Ultra-low Emission in Cement Plant by Adaptive Controlling SNCR System 
      Collect
    TANG Duojiu, WANG Tao
    Cement Technology, 2019, 1(4): 69-73.   doi:10.19698/j.cnki.1001-6171.20194069
    Abstract     PDF(2466KB)
    The characteristics and application of the adaptive controlling SNCR system has been introduced. In a cement plant in Shanxi province, the NOx emission is under 100 mg/m3 , which meets the requirements of the future NOx ultra-low emission limit. Compare with SCR technology,  adaptive controlling SNCR technology has the advantages of low investment and low operation cost, so adaptive controlling SNCR technology is a very promising technology.
    Related Articles | Metrics
    Discussion on Water Balance of Desulfurization Project of NSCI 5 000t/d Cement Production Line
      Collect
    WANG Daobin, YU Haobo, LV Wei
    Cement Technology, 2019, 1(4): 74-78.   doi:10.19698/j.cnki.1001-6171.20194074
    Abstract     PDF(1549KB)
    The general situation of NSCI 5 000t/d cement desulfurization project is briefly introduced. This project adopts the limestone (or lime) - gypsum wet desulfurization process, uses cement kiln ash as the absorbent. The material balance and water balance of the desulfurization system are both discussed, and the process flow of wastewater treatment in the desulfurization system is also described. The influence of the high concentration of chloride ion on the desulfurization system is analyzed, and then a solution of the desulfurization wastewater treatment is provided. 
    Related Articles | Metrics
    New Design Ideas and Applications of Desulfurization System Based on Solid Edge   Collect
    NING Bo, XIAO Shengxing
    Cement Technology, 2019, 1(4): 79-82.   doi:10.19698/j.cnki.1001-6171.20194079
    Abstract     PDF(2900KB)
    Desulfurization system of one foreign desulfurization field is the research object in this paper, which is built the desulfurization system equipment and 3D piping model through Solid Edge, meanwhile the system will be generated engineering drawings by 3D models, then the 3D view system will be marked the pipes so as to effectively solve the design of piping interference and spatial layout problems; Effectively solve the piping mistake packing, packing, short-ship error problem and so on. Greatly improve the efficiency from design to installation.
    Related Articles | Metrics
    Mine Technology
    Planning and Design of Green Mine in Liaogeshan Limestone Mine in Henan Province   Collect
    LI Hongyu, YI Liping, LIAO Zhengbiao, LV Yawei, WANG Rong
    Cement Technology, 2019, 1(4): 83-88.   doi:10.19698/j.cnki.1001-6171.20194083
    Abstract     PDF(2906KB)
    The current situation of the Liaogeshan limestone mine and the construction principles of green mines are introduced. According to the "Green Mine Construction Specification of Cement Limestone Industry", the Liaogeshan limestone mine has been greened from six aspects: resource development and utilization, comprehensive utilization of resources, mining area environmental management, digital mine construction, slope online safety monitoring system and community harmony project. Mine planning and design not only achieved resource conservation, but also promoted local economic development.
    Related Articles | Metrics
    Engineering Management
    Innovative Application of Safety Management in UAE Construction Project   Collect
    ZHANG Zhou, CHANG Yunbo, LV Changqing
    Cement Technology, 2019, 1(4): 89-94.   doi:10.19698/j.cnki.1001-6171.20194089
    Abstract     PDF(2937KB)
    The content of construction safety management in construction industry and the status quo of safety management of construction industry in China are introduced. According to the characteristics of cement plant construction engineering safety management, Tianjin Cement Industry Design & Research Institute Co., Ltd has built a safety management model of safety systemization, safety standardization and safety informatization. By utilizing information management technology and multi-dimensional management and control mode, the project has improved both of the ability and the level of project safety management. 
    Related Articles | Metrics
    Materials Research
    Study on the Cement Composites Toughened by Graphene Aerogel   Collect
    LI Zhenhua
    Cement Technology, 2019, 1(4): 95-101.   doi:10.19698/j.cnki.1001-6171.20194095
    Abstract     PDF(3273KB)
    The stability and dispersion of graphene lamellae in cement are the key points to play the toughening role of graphene. In this paper, the graphene lamellae were transformed into aerogel to achieve uniform dispersion of graphene sheets on three dimensional scales. Subsequently, the graphene aerogels were introduced into the cement system to investigate the effect of graphene aerogels on the mechanical properties of cement composites. Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, laser micro-Raman spectroscopy, scanning electron microscopy, universal testing machine and dynamic mechanical properties were used to characterize the surface chemical state, micro-morphology and mechanical properties of the materials. The results show that the graphene aerogels with relatively stable properties can be prepared by Hummers oxidation method combined with hydrothermal reaction process, and the characteristics of carbon atoms in aerogels are similar to those of graphene lamellar carbon atoms. Graphene aerogels have obvious toughening effect on cement-based materials, which shows great potential for application.
    Related Articles | Metrics
    Technical Transformation
    Seal Feeder of TSLM Sidebo Raw Material Roll Mill   Collect
    SHANG Liping, SONG Liangliang
    Cement Technology, 2019, 1(4): 102-104.   doi:10.19698/j.cnki.1001-6171.20194102
    Abstract     PDF(3273KB)
    The composition and working principle of the TSLM Sidebo raw material roller mill seal feeder system are briefly described. The feeder requires only  installation space of 3.5m×2.9m, which is the same as the existing flap valve interface and can be directly replaced. The installation workload is small, the cycle is short, and the transformation has little impact on the existing production. After the transformation, good lock air can effectively reduce the sticking of the viscous material, and it greatly reduced the labor intensity of manual cleaning, significantly reduced the number of process failures, improved the reliability of the raw material system, and reduced the power consumption of the raw material system.
    Related Articles | Metrics